---
title: How to Audit Your Own Packaging Line
description: Discover hidden savings in your packaging consumables with this 4-step DIY audit. Identify waste, improve efficiency, and reduce costs across your warehouse.
image: https://blog.itape.com/hubfs/Packaging-Line-Consumables.jpg
---

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- [Products](https://www.itape.com/products/)
  
  
  
    - [Automated Packaging](https://www.itape.com/products/automated-equipment/)
      
      
      
          - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation)
          - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/)
          - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/)
          - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/)
          - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/)
          - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/)
          - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/)
          - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/)
          - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/)
          - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/)
          - [Vision Inspection](https://www.itape.com/product/safeseal-ai/)
    - [Building & Construction](https://www.itape.com/products/building-and-construction-products/)
      
      
      
          - [Duct Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-electronic-electrical-tape/)
          - [Foil Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-foil-tape/)
          - [House Wrap / Flashing](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-house-wrap-flashing/)
          - [Masking Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-polyethylene-tape/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Sheathing Tape](https://www.itape.com/products/building-and-construction-products/sheathing-tape/)
    - [Carton Sealing](https://www.itape.com/products/carton-sealing-products/)
      
      
      
          - [Carton Sealing Machines](https://www.itape.com/products/carton-sealing-machines/)
          - [Carton Sealing Tape - Acrylic](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-acrylic/)
          - [Carton Sealing Tape - Hot Melt](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-hot-melt/)
          - [Carton Sealing Tape - Natural Rubber](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-natural-rubber/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Hand Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-tape-dispensers/)
          - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/)
    - [Engineered Coated Products](https://www.itape.com/products/engineered-coated-products/)
      
      
      
          - [Geomembrane](https://www.itape.com/products/engineered-coated-products/engineered-coated-products-geomembrane/)
          - [Structure Fabric](https://www.itape.com/products/engineered-coated-products/ecp-structure-fabric/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Building Envelope](https://www.itape.com/products/geomembrane/building-envelope/)
          - [Packaging](https://www.itape.com/products/engineered-coated-products/ecp-packaging/)
          - [Custom](https://www.itape.com/products/engineered-coated-products/ecp-custom/)
    - [Industrial Tapes](https://www.itape.com/products/industrial-tapes/)
      
      
      
          - [Double Coated Tape](https://www.itape.com/products/double-coated-tape/)
          - [Duct Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-electronic-electrical-tape/)
          - [Filament & Mopp Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-filament-mopp-tape/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Foil Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-foil-tape/)
          - [Indicator Tape](https://www.itape.com/products/industrial-tapes/indicator-tape/)
          - [Masking Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-polyethylene-tape/)
          - [Stencil](https://www.itape.com/products/industrial-tapes/industrial-tapes-stencil/)
    - [Packaging Films](https://www.itape.com/products/packaging-films/)
      
      
      
          - [Stretch Film](https://www.itape.com/products/packaging-films/packaging-films-stretch-film/)
          - [Shrink Film](https://www.itape.com/products/packaging-films/packaging-films-shrink-film/)
          - [VCI Anti-Corrosion Films](https://www.itape.com/products/packaging-films/packaging-films-vci-anti-corrosion-films/)
    - [Protective Packaging](https://www.itape.com/products/protective-packaging/)
      
      
      
          - [Bubble](https://www.itape.com/products/protective-packaging/protective-packaging-bubble/)
          - [Cold Chain Solutions](https://www.itape.com/products/protective-packaging/protective-packaging-cold-chain-solutions/)
          - [Curby Fragile Wrap](https://www.itape.com/products/protective-packaging/protective-packaging-curby-fragile-wrap/)
          - [Foam](https://www.itape.com/products/protective-packaging/protective-packaging-foam/)
          - [Inflatable Systems](https://www.itape.com/products/protective-packaging/protective-packaging-inflatable-systems/)
          - [Mailers](https://www.itape.com/products/protective-packaging/protective-packaging-mailers/)
          - [Paper Systems](https://www.itape.com/products/protective-packaging/protective-packaging-paper-systems/)
          - [VCI Anti-Corrosion Products](https://www.itape.com/products/protective-packaging/protective-packaging-vci-anti-corrosion-products/)
    - [Retail & Specialty Products](https://www.itape.com/products/specialty-products/)
      
      
      
          - [Automotive](https://www.itape.com/products/specialty-products/retail-specialty-automotive/)
          - [Building & Construction / HVAC](https://www.itape.com/products/specialty-products/retail-specialty-construction-hvac/)
          - [Duct Tape](https://www.itape.com/products/specialty-products/retail-specialty-duct/)
          - [Electrical](https://www.itape.com/products/specialty-products/retail-specialty-electrical/)
          - [Merchandising](https://www.itape.com/products/specialty-products/specialty-products-merchandising/)
          - [Packaging](https://www.itape.com/products/specialty-products/retail-specialty-packaging/)
          - [Painting](https://www.itape.com/products/specialty-products/retail-specialty-painting/)
          - [Quarter Pallets](https://www.itape.com/products/specialty-products/quarter-pallets/)
          - [Specialty Products](https://www.itape.com/products/specialty-products/retail-specialty-specialty-products/)
    - [Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/)
      
      
      
          - [Carton Sealing Tape](https://www.itape.com/products/sustainable-packaging/sustainable-carton-sealing-tape/)
          - [Cold Chain Solutions](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-cold-chain-solutions/)
          - [Consumer Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/consumer-sustainable-packaging/)
          - [Cradle-to-Cradle Products](https://www.itape.com/products/sustainable-packaging/cradle-to-cradle-products/)
          - [Curby Fragile Wrap](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-fragile-wrap/)
          - [Curby Mailers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-mailers/)
          - [Packaging Film](https://www.itape.com/products/sustainable-packaging/packaging-film/)
          - [Paper Systems](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-paper-systems/)
          - [Post-Consumer Recycled (PCR) Products](https://www.itape.com/products/sustainable-packaging/pcr-products/)
          - [Water-Activated Tape](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape-dispensers/)
    - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
      
      
      
          - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/)
- [Applications](https://www.itape.com/applications)
  
  
  
    - [Aerospace](https://www.itape.com/associated_application/aerospace/)
      
      
      
          - [Aircraft Storage](https://www.itape.com/associated_application/aircraft-storage/)
          - [Chemical Stripping](https://www.itape.com/associated_application/chemical-stripping/)
          - [Composite Bonding](https://www.itape.com/associated_application/composite-bonding/)
          - [Electrical / Electronic](https://www.itape.com/associated_application/electrical-electronic-aerospace/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-aerospace/)
          - [Masking](https://www.itape.com/associated_application/masking/)
          - [Media Blast](https://www.itape.com/associated_application/media-blast/)
          - [Specialty Applications](https://www.itape.com/associated_application/specialty-applications/)
          - [Boeing](https://www.itape.com/associated_application/boeing/)
          - [Airbus](https://www.itape.com/associated_application/airbus/)
          - [Military / Government Certified](https://www.itape.com/associated_application/military-government-certified/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-aerospace/)
    - [Appliance](https://www.itape.com/associated_application/appliance/)
      
      
      
          - [Assembly / Freezer Mounting](https://www.itape.com/associated_application/assembly-freezer-mounting/)
          - [Basiloid Transport](https://www.itape.com/associated_application/basiloidtransport/)
          - [Bonding & Mounting](https://www.itape.com/associated_application/bonding-mounting-applicance/)
          - [General Masking Assembly](https://www.itape.com/associated_application/general-masking-assembly/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-appliance/)
          - [Holding](https://www.itape.com/associated_application/holding/)
          - [Hole Covering](https://www.itape.com/associated_application/hole-covering/)
          - [Non-Critical Securing](https://www.itape.com/associated_application/non-critical-securing/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-appliance/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection/)
    - [Auto Aftermarket](https://www.itape.com/associated_application/auto-aftermarket/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-auto-aftermarket/)
          - [Garage Solutions](https://www.itape.com/associated_application/garage-solutions/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-auto-aftermarket/)
          - [Masking](https://www.itape.com/associated_application/masking-auto-aftermarket/)
          - [Multi-Purpose Solutions](https://www.itape.com/associated_application/multi-purpose-solutions/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-auto-aftermarket/)
          - [UV Masking](https://www.itape.com/associated_application/uv-masking/)
    - [Building & Construction](https://www.itape.com/associated_application/building-construction/)
      
      
      
          - [Air, Moisture & Vapor Management](https://www.itape.com/associated_application/air-moisture-vapor-management/)
          - [Construction Site Safety](https://www.itape.com/associated_application/construction-site-safety/)
          - [Electrical Insulation](https://www.itape.com/associated_application/electrical-insulation/)
          - [Fenestration](https://www.itape.com/associated_application/fenestration/)
          - [Floor Protection](https://www.itape.com/associated_application/floor-protection/)
          - [General Construction Site Solutions](https://www.itape.com/associated_application/general-construction-site-solutions/)
          - [HVAC Duct Sealing](https://www.itape.com/associated_application/hvac-duct-sealing/)
          - [Paint Stucco Masking](https://www.itape.com/associated_application/paint-stucco-masking/)
    - [Consumer](https://www.itape.com/associated_application/consumer/)
      
      
      
          - [Automotive](https://www.itape.com/associated_application/automotive/)
          - [Building & Construction](https://www.itape.com/associated_application/building-construction-consumer/)
          - [Classroom Supplies / Crafts](https://www.itape.com/associated_application/classroom-supplies-crafts/)
          - [Electrical](https://www.itape.com/associated_application/electrical/)
          - [Mailroom / Shipping](https://www.itape.com/associated_application/mailroom-shipping/)
          - [Maintenance & Repair](https://www.itape.com/associated_application/maintenance-repair/)
          - [Merchandising](https://www.itape.com/associated_application/merchandising/)
          - [Package Sealing](https://www.itape.com/associated_application/packagesealing/)
          - [Painting / Masking](https://www.itape.com/associated_application/paintingmasking/)
          - [Specialty](https://www.itape.com/associated_application/specialty/)
    - [E-Commerce](https://www.itape.com/associated_application/e-commerce/)
      
      
      
          - [Case Sealing Automation](https://www.itape.com/associated_application/case-sealing-automation/)
          - [Case Sealing - WAT Dispensers](https://www.itape.com/associated_application/case-sealing-wat-dispensers/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-ecommerce/)
          - [Cushioning](https://www.itape.com/associated_application/cushioning/)
          - [Inflatable Void Fill](https://www.itape.com/associated_application/inflatable-void-fill/)
          - [Mailers](https://www.itape.com/associated_application/mailers/)
          - [Packaging Tapes](https://www.itape.com/associated_application/packaging-tapes/)
          - [Palletizing / Unitizing](https://www.itape.com/associated_application/palletizing-unitizing/)
          - [Paper Void Fill](https://www.itape.com/associated_application/paper-void-fill/)
          - [Printable Tape](https://www.itape.com/associated_application/printable-tape/)
          - [Printable Void Fill](https://www.itape.com/associated_application/printable-void-fill/)
          - [Shrink Packaging](https://www.itape.com/associated_application/shrink-packaging/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence/)
    - [Electrical / Electronic](https://www.itape.com/associated_application/electricalelectronic/)
      
      
      
          - [Anti-Corrosion Storage](https://www.itape.com/associated_application/anti-corrosion-storage-electrical/)
          - [Dry-Type & Oil-Filled Transformers](https://www.itape.com/associated_application/drytype-oilfilled-transformers/)
          - [Electronics Assembly](https://www.itape.com/associated_application/electronics-assembly/)
          - [Generators](https://www.itape.com/associated_application/generators/)
          - [Harness & Cable Assembly](https://www.itape.com/associated_application/harness-cable-assembly/)
          - [Motors](https://www.itape.com/associated_application/motors/)
          - [Power Supplies & Instrumentation](https://www.itape.com/associated_application/power-supplies-instrumentation/)
          - [Relays, Solenoids & Magnetic Coils](https://www.itape.com/associated_application/relays-solenoids-magnetic-coils/)
          - [Solar & Alternative Power](https://www.itape.com/associated_application/solar-alternative-power/)
          - [UL-Approved 130°C](https://www.itape.com/associated_application/ul-approved-130-c/)
          - [UL-Approved 155°C](https://www.itape.com/associated_application/ul-approved-155-c/)
          - [UL-Approved 180°C](https://www.itape.com/associated_application/ul-approved-180-c/)
          - [UL-Approved 200°C](https://www.itape.com/associated_application/ul-approved-200-c/)
    - [Food Processing](https://www.itape.com/associated_application/food-processing/)
      
      
      
          - [Branding & Identification](https://www.itape.com/associated_application/branding/)
          - [Bundling / Unitizing](https://www.itape.com/associated_application/bundlingunitizing/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-2/)
          - [Food Service Packaging](https://www.itape.com/associated_application/food-service-packaging/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-food-processing/)
          - [Refrigerated Transport Storage](https://www.itape.com/associated_application/refrigerated-transportstorage/)
          - [Sorting Bins - Stations](https://www.itape.com/associated_application/sorting-binsstations/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-food-processing/)
          - [Wash Down Environment](https://www.itape.com/associated_application/wash-down-environment/)
    - [General Manufacturing](https://www.itape.com/associated_application/general-manufacturing/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-general-manufacturing/)
          - [Branding](https://www.itape.com/associated_application/branding-general-manufacturing/)
          - [Foam Flexible Material Fabrication](https://www.itape.com/associated_application/foam-flexible-material-fabrication/)
          - [MRO](https://www.itape.com/associated_application/mro/)
          - [Painting](https://www.itape.com/associated_application/painting/)
          - [Powder Coat Masking](https://www.itape.com/associated_application/powder-coat-masking/)
          - [Repair](https://www.itape.com/associated_application/repair/)
          - [Splicing](https://www.itape.com/associated_application/splicing/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-general-manufacturing/)
    - [Geomembrane Solutions](https://www.itape.com/associated_application/geomembrane-solutions/)
      
      
      
          - [Aquaculture](https://www.itape.com/associated_application/aquaculture/)
          - [Coal / Ash Remediation](https://www.itape.com/associated_application/coal-ash-remediation/)
          - [Infrastructure](https://www.itape.com/associated_application/infrastructure/)
          - [Mining](https://www.itape.com/associated_application/mining/)
          - [Oil & Gas](https://www.itape.com/associated_application/oil-gas/)
          - [Water Management](https://www.itape.com/associated_application/water-management/)
    - [HVAC](https://www.itape.com/associated_application/hvac/)
      
      
      
          - [Construction](https://www.itape.com/associated_application/construction/)
          - [Flexible Duct](https://www.itape.com/associated_application/flexible-duct/)
          - [Insulation](https://www.itape.com/associated_application/insulation/)
          - [OEM - Manufacturing](https://www.itape.com/associated_application/oem-manufacturing/)
          - [Plumbing](https://www.itape.com/associated_application/plumbing/)
          - [Refrigeration / Electrical](https://www.itape.com/associated_application/refrigeration-electrical/)
          - [Rigid Duct](https://www.itape.com/associated_application/rigid-duct/)
          - [Sheet Metal](https://www.itape.com/associated_application/sheet-metal/)
    - [Marine & Composites](https://www.itape.com/associated_application/marine-composites/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/composite-bonding-mounting/)
          - [General Applications](https://www.itape.com/associated_application/general-applications/)
          - [In-Mold Masking](https://www.itape.com/associated_application/in-mold-masking/)
          - [Multi-Purpose Masking](https://www.itape.com/associated_application/multi-purpose-masking-composites/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-marine/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection-4/)
          - [UV / Outdoor Masking](https://www.itape.com/associated_application/uvoutdoormasking/)
    - [Moving & Storage](https://www.itape.com/associated_application/moving-and-storage/)
      
      
      
          - [Bracing & Cushioning](https://www.itape.com/associated_application/bracing-cushioning/)
          - [Bundling & Unitizing](https://www.itape.com/associated_application/bundling-unitizing/)
          - [Carton Sealing](https://www.itape.com/associated_application/carton-sealing/)
          - [Labeling](https://www.itape.com/associated_application/labeling/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-moving/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection-3/)
          - [Temporary Storage Structures](https://www.itape.com/associated_application/temporary-storage-structures/)
    - [Remediation & Restoration](https://www.itape.com/associated_application/remediation-restoration/)
      
      
      
          - [Abatement](https://www.itape.com/associated_application/abatement/)
          - [Building & Construction](https://www.itape.com/associated_application/building-construction-2/)
          - [Containment Solutions](https://www.itape.com/associated_application/containment-solutions/)
          - [Duct](https://www.itape.com/associated_application/duct/)
          - [Site Safety](https://www.itape.com/associated_application/site-safety/)
          - [Storage](https://www.itape.com/associated_application/storage/)
    - [Structure Fabric Solutions](https://www.itape.com/associated_application/structure-fabric-solutions/)
      
      
      
          - [Agricultural](https://www.itape.com/associated_application/agricultural/)
          - [Garage Fabrics](https://www.itape.com/associated_application/garage-fabrics/)
          - [Municipal](https://www.itape.com/associated_application/municipal/)
          - [Oil & Gas Mining](https://www.itape.com/associated_application/oil-gas-mining/)
          - [Recreational](https://www.itape.com/associated_application/recreational/)
          - [Shade Management](https://www.itape.com/associated_application/shade-management/)
          - [Warehousing](https://www.itape.com/associated_application/warehousing/)
    - [Transportation](https://www.itape.com/associated_application/transportation/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-transportation/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-transportation/)
          - [General Painting Applications](https://www.itape.com/associated_application/general-painting-applications/)
          - [General Process Application](https://www.itape.com/associated_application/general-applications-transportation-2/)
          - [Masking](https://www.itape.com/associated_application/masking-transportation/)
          - [Media Blast](https://www.itape.com/associated_application/media-blast-transportation/)
          - [Powder Coating](https://www.itape.com/associated_application/powder-coating/)
          - [Protecting & Holding](https://www.itape.com/associated_application/protecting-holding/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-transportation/)
          - [UV Protection](https://www.itape.com/associated_application/uv-protection/)
- [Automation](https://www.itape.com/products/automated-equipment/automated-packaging/)
  
  
  
    - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation)
    - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/)
    - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/)
    - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/)
    - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/)
    - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/)
    - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/)
    - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/)
    - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/)
    - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/)
    - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/)
    - [Vision Inspection](https://www.itape.com/product/safeseal-ai/)
- [Resources](https://www.itape.com/resources/)
  
  
  
    - [Learn with IPG's eBooks](https://www.itape.com/learn-with-ipg-ebooks/)
    - [Case Studies/Testimonials](https://www.itape.com/case-studies/)
    - [Playbooks](https://www.itape.com/playbooks/)
    - [Virtual Showroom](https://www.itape.com/showroom/)
    - [Blog](https://blog.itape.com/blog/)
    - [Discover News](https://www.itape.com/discover-news/)
    - [Press Releases](https://www.itape.com/product-press-releases/)
    - [IPG Hub (App)](https://www.itape.com/ipg-app/)
    - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/)
    - [Connect with IPG](https://www.itape.com/connect-with-us/)
    - [Literature](https://www.itape.com/product_literature/)
    - [Packaging Lab](https://www.itape.com/packaging-lab/)
- [Sustainability](https://www.itape.com/sustainability/)
- [Service](https://www.itape.com/service-programs/)
  
  
  
    - [Equipment we service](https://www.itape.com/service-programs/#equipment)
    - [Service Literature](https://www.itape.com/service-programs/#literature)
    - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/)
    - [Contact Support](https://www.itape.com/contact-us/)

- [Products](https://www.itape.com/products/)
  
  
  
    - [Automated Packaging](https://www.itape.com/products/automated-equipment/)
      
      
      
          - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation)
          - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/)
          - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/)
          - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/)
          - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/)
          - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/)
          - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/)
          - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/)
          - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/)
          - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/)
          - [Vision Inspection](https://www.itape.com/product/safeseal-ai/)
    - [Building & Construction](https://www.itape.com/products/building-and-construction-products/)
      
      
      
          - [Duct Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-electronic-electrical-tape/)
          - [Foil Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-foil-tape/)
          - [House Wrap / Flashing](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-house-wrap-flashing/)
          - [Masking Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-polyethylene-tape/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Sheathing Tape](https://www.itape.com/products/building-and-construction-products/sheathing-tape/)
    - [Carton Sealing](https://www.itape.com/products/carton-sealing-products/)
      
      
      
          - [Carton Sealing Machines](https://www.itape.com/products/carton-sealing-machines/)
          - [Carton Sealing Tape - Acrylic](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-acrylic/)
          - [Carton Sealing Tape - Hot Melt](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-hot-melt/)
          - [Carton Sealing Tape - Natural Rubber](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-natural-rubber/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Hand Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-tape-dispensers/)
          - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/)
    - [Engineered Coated Products](https://www.itape.com/products/engineered-coated-products/)
      
      
      
          - [Geomembrane](https://www.itape.com/products/engineered-coated-products/engineered-coated-products-geomembrane/)
          - [Structure Fabric](https://www.itape.com/products/engineered-coated-products/ecp-structure-fabric/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Building Envelope](https://www.itape.com/products/geomembrane/building-envelope/)
          - [Packaging](https://www.itape.com/products/engineered-coated-products/ecp-packaging/)
          - [Custom](https://www.itape.com/products/engineered-coated-products/ecp-custom/)
    - [Industrial Tapes](https://www.itape.com/products/industrial-tapes/)
      
      
      
          - [Double Coated Tape](https://www.itape.com/products/double-coated-tape/)
          - [Duct Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-electronic-electrical-tape/)
          - [Filament & Mopp Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-filament-mopp-tape/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Foil Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-foil-tape/)
          - [Indicator Tape](https://www.itape.com/products/industrial-tapes/indicator-tape/)
          - [Masking Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-polyethylene-tape/)
          - [Stencil](https://www.itape.com/products/industrial-tapes/industrial-tapes-stencil/)
    - [Packaging Films](https://www.itape.com/products/packaging-films/)
      
      
      
          - [Stretch Film](https://www.itape.com/products/packaging-films/packaging-films-stretch-film/)
          - [Shrink Film](https://www.itape.com/products/packaging-films/packaging-films-shrink-film/)
          - [VCI Anti-Corrosion Films](https://www.itape.com/products/packaging-films/packaging-films-vci-anti-corrosion-films/)
    - [Protective Packaging](https://www.itape.com/products/protective-packaging/)
      
      
      
          - [Bubble](https://www.itape.com/products/protective-packaging/protective-packaging-bubble/)
          - [Cold Chain Solutions](https://www.itape.com/products/protective-packaging/protective-packaging-cold-chain-solutions/)
          - [Curby Fragile Wrap](https://www.itape.com/products/protective-packaging/protective-packaging-curby-fragile-wrap/)
          - [Foam](https://www.itape.com/products/protective-packaging/protective-packaging-foam/)
          - [Inflatable Systems](https://www.itape.com/products/protective-packaging/protective-packaging-inflatable-systems/)
          - [Mailers](https://www.itape.com/products/protective-packaging/protective-packaging-mailers/)
          - [Paper Systems](https://www.itape.com/products/protective-packaging/protective-packaging-paper-systems/)
          - [VCI Anti-Corrosion Products](https://www.itape.com/products/protective-packaging/protective-packaging-vci-anti-corrosion-products/)
    - [Retail & Specialty Products](https://www.itape.com/products/specialty-products/)
      
      
      
          - [Automotive](https://www.itape.com/products/specialty-products/retail-specialty-automotive/)
          - [Building & Construction / HVAC](https://www.itape.com/products/specialty-products/retail-specialty-construction-hvac/)
          - [Duct Tape](https://www.itape.com/products/specialty-products/retail-specialty-duct/)
          - [Electrical](https://www.itape.com/products/specialty-products/retail-specialty-electrical/)
          - [Merchandising](https://www.itape.com/products/specialty-products/specialty-products-merchandising/)
          - [Packaging](https://www.itape.com/products/specialty-products/retail-specialty-packaging/)
          - [Painting](https://www.itape.com/products/specialty-products/retail-specialty-painting/)
          - [Quarter Pallets](https://www.itape.com/products/specialty-products/quarter-pallets/)
          - [Specialty Products](https://www.itape.com/products/specialty-products/retail-specialty-specialty-products/)
    - [Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/)
      
      
      
          - [Carton Sealing Tape](https://www.itape.com/products/sustainable-packaging/sustainable-carton-sealing-tape/)
          - [Cold Chain Solutions](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-cold-chain-solutions/)
          - [Consumer Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/consumer-sustainable-packaging/)
          - [Cradle-to-Cradle Products](https://www.itape.com/products/sustainable-packaging/cradle-to-cradle-products/)
          - [Curby Fragile Wrap](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-fragile-wrap/)
          - [Curby Mailers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-mailers/)
          - [Packaging Film](https://www.itape.com/products/sustainable-packaging/packaging-film/)
          - [Paper Systems](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-paper-systems/)
          - [Post-Consumer Recycled (PCR) Products](https://www.itape.com/products/sustainable-packaging/pcr-products/)
          - [Water-Activated Tape](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape-dispensers/)
- [Applications](https://www.itape.com/applications)
  
  
  
    - [Aerospace](https://www.itape.com/associated_application/aerospace/)
      
      
      
          - [Aircraft Storage](https://www.itape.com/associated_application/aircraft-storage/)
          - [Chemical Stripping](https://www.itape.com/associated_application/chemical-stripping/)
          - [Composite Bonding](https://www.itape.com/associated_application/composite-bonding/)
          - [Electrical / Electronic](https://www.itape.com/associated_application/electrical-electronic-aerospace/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-aerospace/)
          - [Masking](https://www.itape.com/associated_application/masking/)
          - [Media Blast](https://www.itape.com/associated_application/media-blast/)
          - [Specialty Applications](https://www.itape.com/associated_application/specialty-applications/)
          - [Boeing](https://www.itape.com/associated_application/boeing/)
          - [Airbus](https://www.itape.com/associated_application/airbus/)
          - [Military / Government Certified](https://www.itape.com/associated_application/military-government-certified/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-aerospace/)
    - [Appliance](https://www.itape.com/associated_application/appliance/)
      
      
      
          - [Assembly / Freezer Mounting](https://www.itape.com/associated_application/assembly-freezer-mounting/)
          - [Basiloid Transport](https://www.itape.com/associated_application/basiloidtransport/)
          - [Bonding & Mounting](https://www.itape.com/associated_application/bonding-mounting-applicance/)
          - [General Masking Assembly](https://www.itape.com/associated_application/general-masking-assembly/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-appliance/)
          - [Holding](https://www.itape.com/associated_application/holding/)
          - [Hole Covering](https://www.itape.com/associated_application/hole-covering/)
          - [Non-Critical Securing](https://www.itape.com/associated_application/non-critical-securing/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-appliance/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection/)
    - [Auto Aftermarket](https://www.itape.com/associated_application/auto-aftermarket/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-auto-aftermarket/)
          - [Garage Solutions](https://www.itape.com/associated_application/garage-solutions/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-auto-aftermarket/)
          - [Masking](https://www.itape.com/associated_application/masking-auto-aftermarket/)
          - [Multi-Purpose Solutions](https://www.itape.com/associated_application/multi-purpose-solutions/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-auto-aftermarket/)
          - [UV Masking](https://www.itape.com/associated_application/uv-masking/)
    - [Building & Construction](https://www.itape.com/associated_application/building-construction/)
      
      
      
          - [Air, Moisture & Vapor Management](https://www.itape.com/associated_application/air-moisture-vapor-management/)
          - [Construction Site Safety](https://www.itape.com/associated_application/construction-site-safety/)
          - [Electrical Insulation](https://www.itape.com/associated_application/electrical-insulation/)
          - [Fenestration](https://www.itape.com/associated_application/fenestration/)
          - [Floor Protection](https://www.itape.com/associated_application/floor-protection/)
          - [General Construction Site Solutions](https://www.itape.com/associated_application/general-construction-site-solutions/)
          - [HVAC Duct Sealing](https://www.itape.com/associated_application/hvac-duct-sealing/)
          - [Paint Stucco Masking](https://www.itape.com/associated_application/paint-stucco-masking/)
    - [Consumer](https://www.itape.com/associated_application/consumer/)
      
      
      
          - [Automotive](https://www.itape.com/associated_application/automotive/)
          - [Building & Construction](https://www.itape.com/associated_application/building-construction-consumer/)
          - [Classroom Supplies / Crafts](https://www.itape.com/associated_application/classroom-supplies-crafts/)
          - [Electrical](https://www.itape.com/associated_application/electrical/)
          - [Mailroom / Shipping](https://www.itape.com/associated_application/mailroom-shipping/)
          - [Maintenance & Repair](https://www.itape.com/associated_application/maintenance-repair/)
          - [Merchandising](https://www.itape.com/associated_application/merchandising/)
          - [Package Sealing](https://www.itape.com/associated_application/packagesealing/)
          - [Painting / Masking](https://www.itape.com/associated_application/paintingmasking/)
          - [Specialty](https://www.itape.com/associated_application/specialty/)
    - [E-Commerce](https://www.itape.com/associated_application/e-commerce/)
      
      
      
          - [Case Sealing Automation](https://www.itape.com/associated_application/case-sealing-automation/)
          - [Case Sealing - WAT Dispensers](https://www.itape.com/associated_application/case-sealing-wat-dispensers/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-ecommerce/)
          - [Cushioning](https://www.itape.com/associated_application/cushioning/)
          - [Inflatable Void Fill](https://www.itape.com/associated_application/inflatable-void-fill/)
          - [Mailers](https://www.itape.com/associated_application/mailers/)
          - [Packaging Tapes](https://www.itape.com/associated_application/packaging-tapes/)
          - [Palletizing / Unitizing](https://www.itape.com/associated_application/palletizing-unitizing/)
          - [Paper Void Fill](https://www.itape.com/associated_application/paper-void-fill/)
          - [Printable Tape](https://www.itape.com/associated_application/printable-tape/)
          - [Printable Void Fill](https://www.itape.com/associated_application/printable-void-fill/)
          - [Shrink Packaging](https://www.itape.com/associated_application/shrink-packaging/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence/)
    - [Electrical / Electronic](https://www.itape.com/associated_application/electricalelectronic/)
      
      
      
          - [Anti-Corrosion Storage](https://www.itape.com/associated_application/anti-corrosion-storage-electrical/)
          - [Dry-Type & Oil-Filled Transformers](https://www.itape.com/associated_application/drytype-oilfilled-transformers/)
          - [Electronics Assembly](https://www.itape.com/associated_application/electronics-assembly/)
          - [Generators](https://www.itape.com/associated_application/generators/)
          - [Harness & Cable Assembly](https://www.itape.com/associated_application/harness-cable-assembly/)
          - [Motors](https://www.itape.com/associated_application/motors/)
          - [Power Supplies & Instrumentation](https://www.itape.com/associated_application/power-supplies-instrumentation/)
          - [Relays, Solenoids & Magnetic Coils](https://www.itape.com/associated_application/relays-solenoids-magnetic-coils/)
          - [Solar & Alternative Power](https://www.itape.com/associated_application/solar-alternative-power/)
          - [UL-Approved 130°C](https://www.itape.com/associated_application/ul-approved-130-c/)
          - [UL-Approved 155°C](https://www.itape.com/associated_application/ul-approved-155-c/)
          - [UL-Approved 180°C](https://www.itape.com/associated_application/ul-approved-180-c/)
          - [UL-Approved 200°C](https://www.itape.com/associated_application/ul-approved-200-c/)
    - [Food Processing](https://www.itape.com/associated_application/food-processing/)
      
      
      
          - [Branding & Identification](https://www.itape.com/associated_application/branding/)
          - [Bundling / Unitizing](https://www.itape.com/associated_application/bundlingunitizing/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-2/)
          - [Food Service Packaging](https://www.itape.com/associated_application/food-service-packaging/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-food-processing/)
          - [Refrigerated Transport Storage](https://www.itape.com/associated_application/refrigerated-transportstorage/)
          - [Sorting Bins - Stations](https://www.itape.com/associated_application/sorting-binsstations/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-food-processing/)
          - [Wash Down Environment](https://www.itape.com/associated_application/wash-down-environment/)
    - [General Manufacturing](https://www.itape.com/associated_application/general-manufacturing/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-general-manufacturing/)
          - [Branding](https://www.itape.com/associated_application/branding-general-manufacturing/)
          - [Foam Flexible Material Fabrication](https://www.itape.com/associated_application/foam-flexible-material-fabrication/)
          - [MRO](https://www.itape.com/associated_application/mro/)
          - [Painting](https://www.itape.com/associated_application/painting/)
          - [Powder Coat Masking](https://www.itape.com/associated_application/powder-coat-masking/)
          - [Repair](https://www.itape.com/associated_application/repair/)
          - [Splicing](https://www.itape.com/associated_application/splicing/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-general-manufacturing/)
    - [Geomembrane Solutions](https://www.itape.com/associated_application/geomembrane-solutions/)
      
      
      
          - [Aquaculture](https://www.itape.com/associated_application/aquaculture/)
          - [Coal / Ash Remediation](https://www.itape.com/associated_application/coal-ash-remediation/)
          - [Infrastructure](https://www.itape.com/associated_application/infrastructure/)
          - [Mining](https://www.itape.com/associated_application/mining/)
          - [Oil & Gas](https://www.itape.com/associated_application/oil-gas/)
          - [Water Management](https://www.itape.com/associated_application/water-management/)
    - [HVAC](https://www.itape.com/associated_application/hvac/)
      
      
      
          - [Construction](https://www.itape.com/associated_application/construction/)
          - [Flexible Duct](https://www.itape.com/associated_application/flexible-duct/)
          - [Insulation](https://www.itape.com/associated_application/insulation/)
          - [OEM - Manufacturing](https://www.itape.com/associated_application/oem-manufacturing/)
          - [Plumbing](https://www.itape.com/associated_application/plumbing/)
          - [Refrigeration / Electrical](https://www.itape.com/associated_application/refrigeration-electrical/)
          - [Rigid Duct](https://www.itape.com/associated_application/rigid-duct/)
          - [Sheet Metal](https://www.itape.com/associated_application/sheet-metal/)
    - [Marine & Composites](https://www.itape.com/associated_application/marine-composites/)
      
      
      
          - [Bonding & Mounting](https://www.itape.com/associated_application/composite-bonding-mounting/)
          - [General Applications](https://www.itape.com/associated_application/general-applications/)
          - [In-Mold Masking](https://www.itape.com/associated_application/in-mold-masking/)
          - [Multi-Purpose Masking](https://www.itape.com/associated_application/multi-purpose-masking-composites/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-marine/)
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# How to Audit Your Own Packaging Line

![Packaging-Line-Consumables](https://blog.itape.com/hubfs/Packaging-Line-Consumables.jpg)

 Jan 15, 2026 · 2 min read

A DIY guide to finding hidden savings in your consumables.

As many operations managers review their budgets, it’s easy to focus on freight rates, labor costs, and utility expenses. But there’s one category that often gets overlooked because it feels “fixed”, is consumables.

![Audit-Identify-Waste](https://blog.itape.com/hs-fs/hubfs/Audit-Identify-Waste.jpg?width=350&height=256&name=Audit-Identify-Waste.jpg)Tape, [stretch film](https://www.itape.com/products/stretch-film/), boxes, and [void fill](https://www.itape.com/associated_application/paper-void-fill/) are frequently treated as unavoidable costs - “We ship X boxes, so we buy Y tape.” In reality, most packaging lines are quietly leaking money through hidden inefficiencies. Over-taping, under-stretching, and using the wrong materials can drive packaging costs up by 20% or more.

One valuable way to spot inefficiencies is to, take an hour to walk your warehouse floor. Use this 4-Step DIY Audit to uncover where waste is happening - and how to eliminate it.

Step 1: The "Trash Can" Test

The easiest way to spot inefficiency is to look at your waste. Walk over to the trash bins near your packing stations and stretch wrappers.

- **What to look for:** Do you see half-used rolls of tape or stretch film thrown away? Do you see cardboard cores with usable material still on them?
- **The Fix:** This is often a training issue or an equipment issue (e.g., a dispenser that jams near the end of a roll). A "run-to-zero" policy can save surprisingly significant amounts of annual revenue.

![How-Many-Strips-of-Tape](https://blog.itape.com/hs-fs/hubfs/How-Many-Strips-of-Tape.png?width=350&height=566&name=How-Many-Strips-of-Tape.png)Step 2: The "Double-Strip" Observation

Stand back and watch your packers for 10 minutes. Don't let them know you are auditing—just observe their natural rhythm.

- **What to look for:** Are they applying one strip of tape to seal a box, or are they adding a second (or third) "safety strip"?
- **The Diagnosis:** If your packers feel the need to double-tape, one of two things is happening: either they lack confidence in the tape's adhesive, or they are using a low-quality tape that actually requires multiple strips.
- **The Resolution:** Switching to a higher-grade tape or a [Water-Activated Tape (WAT) dispenser](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/) often eliminates the need for that second strip. You might pay slightly more per roll, but you will use 50% less material.

**Step 3: The Stretch Film "Containment" Check**

Go to your pallet wrapping area. Whether you wrap by hand or machine, this is a prime spot for hidden costs.

- What to look for: Look at a wrapped pallet. Is the film loose? Can you easily pull the film away from the product? Conversely, is the pallet wrapped with so many layers it looks like a cocoon?
- The Diagnosis: "More plastic" does not equal "safer load." If you aren't pre-stretching your film correctly, you are wasting material. High-performance films can be stretched up to 250-300%, meaning you use less film to get a tighter hold.
- The Resolution: Audit your wrapper settings. If you are hand-wrapping, consider if the labor cost and inconsistent film usage justify moving to an automated wrapper in 2026.

Step 4: The "Shipping Air" Audit

![Shipping-Air](https://blog.itape.com/hs-fs/hubfs/Shipping-Air.jpg?width=350&height=256&name=Shipping-Air.jpg)Look at a few sealed boxes ready for the truck. Shake them.

- **What to look for:** Does the product rattle? Open it up. How much void fill (air pillows, paper, peanuts) is inside?
- **The Diagnosis:** If you are stuffing a small product into a large box, you are paying triple: once for the extra cardboard, once for the excessive void fill, and again for the [DIM (dimensional) weight shipping costs](https://www.itape.com/product_literature/dim-weight-rule-changes/).
- **The Resolution:** Analyze your most common order sizes. Optimizing your box suite to fit your actual orders is one of the highest ROI changes you can make.

Small Audit, Big Savings

Performing this audit doesn't cost a dime, but it can reveal thousands of dollars in potential savings.

Once you have identified where the waste is happening, that is where we come in. Whether you need a stronger tape to stop the double-stripping, or a high-yield stretch film to reduce plastic usage, IPG has the [product portfolio](https://www.itape.com/products/) to solve the problems your audit uncovers.

Did your audit reveal inefficiencies? [Browse IPG’s Solutions to Upgrade Your Line for 2026](https://www.itape.com/resources/)

Tagged under [Automation](https://blog.itape.com/blog/tag/automation), [stretch film](https://blog.itape.com/blog/tag/stretch-film), [Effiency](https://blog.itape.com/blog/tag/effiency), [cost-savings](https://blog.itape.com/blog/tag/cost-savings) Post by [IPG](https://blog.itape.com/blog/author/dbolton6477)

## Explore More

![](https://blog.itape.com/hubfs/Packaging-Trends-2026.jpg)

### 2026 Packaging Trends Report: What E-Commerce Businesses Need to Know This Year

February 12, 2026 · 2 min read

 The future is automated, sustainable, and branded. Here is the IPG too...

[Read More ›](https://blog.itape.com/blog/2026-packaging-trends-report)

![sustainable packaging](https://blog.itape.com/hubfs/Sustainable-Packaging-Business_20260106095149.jpg)

### Why Sustainable Packaging is Your Best Business Strategy in 2026

January 23, 2026 · 2 min read

 It’s not just about "going green"—it’s about efficiency, compliance, a...

[Read More ›](https://blog.itape.com/blog/why-sustainable-packaging-is-your-best-business-strategy-in-2026)

![Packaging Solutions for E-Commerce](https://blog.itape.com/hubfs/Sustainable-Packaging-Ecommerce.jpg)

### Sustainable Packaging Solutions for E-Commerce Businesses: How to Reduce Your Carbon Footprint

April 11, 2023 · 2 min read

 E-Commerce has revolutionized the way we shop, making it easier than e...

[Read More ›](https://blog.itape.com/blog/2023/04/11/sustainable-packaging-solutions-for-e-commerce-businesses-how-to-reduce-your-carbon-footprint)

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