Uncover the latest in packaging diagnostics and optimize packaging line performance with data-driven insights.
Packaging diagnostics are redefining how manufacturers and distributors increase equipment uptime, improve efficiency, and reduce packaging-related failures across shipping environments. IPG’s Packaging Diagnostics program brings together industry-leading tools—including AF2K testing, iTrack™ data collection, Gear Up® stretch wrap evaluations, and preventative maintenance services—into a unified approach designed to optimize packaging operations.
Supported by IPG’s packaging lab expertise, field-based evaluations, and trained service specialists, these diagnostics deliver actionable insights that help confirm correct material selection, strengthen closure performance, reduce unplanned downtime, and drive continuous improvement across the packaging line.
Predicting and Preventing Failures with AF2K Testing
AF2K (Adhesion Force to Kraft) testing measures the force required to break a taped case seal on corrugated boxes. Rather than evaluating tape adhesion alone, AF2K assesses the combined performance of tape, tape head, and application settings under real-world operating conditions.
This field-based, in-line testing brings IPG’s packaging lab directly to the customer’s operation without interrupting production. AF2K data helps identify potential tape failures before they occur, confirm correct tape selection, and improve carton closure performance to reduce case openings, product loss, and shipping disruptions.
By using AF2K insights, operations teams can proactively optimize packaging configurations and support more reliable, secure shipments throughout the supply chain.
Monitoring Case Sealing Operations with iTrack™
iTrack™ is a data collection and monitoring system designed to improve the efficiency and reliability of case sealing equipment. The system monitors conditions such as low tape or no tape, uncut tape, partially taped cases, and case sealer jams, providing real-time visibility into packaging line performance.
Performance data is delivered through a web-accessible dashboard, supported by automated text and email alerts. iTrack operates on its own secure cellular network, allowing users to monitor equipment performance remotely without relying on local Wi‑Fi infrastructure.
By capturing and analyzing packaging data, iTrack helps teams reduce unplanned downtime, optimize maintenance schedules, benchmark performance improvements, and respond quickly to issues that impact productivity and output.
Optimizing Stretch Wrap Performance with Gear Up®
IPG’s Gear Up® program focuses on improving stretch wrap equipment performance and operating efficiency to enhance load containment while reducing material usage. Through expert on-site evaluations, IPG specialists analyze pre-stretch settings, wrap efficiency, and load stability to identify opportunities for improvement.
As part of the Gear Up® evaluation, customers receive a detailed performance and savings analysis, along with recommendations to optimize machine settings and stretch film utilization. These improvements help reduce material waste, lower transportation damage risk, and support sustainability initiatives without compromising load security.
Ongoing preventative maintenance of stretch wrap equipment—including inspection of pre-stretch assemblies—helps maintain optimized performance and consistent results over time.
Comprehensive Service and Preventative Maintenance Programs
IPG’s Packaging Diagnostics extend beyond testing and monitoring to include new machinery installation, operator training, machine commissioning, equipment health audits, and scheduled preventative maintenance. These services are designed to support virtually any equipment brand and help operations avoid costly reactive repairs.
Regular service visits and health audits help extend equipment life, maintain consistent performance, and maximize uptime. With guidance from trained IPG service specialists, teams gain the knowledge and support needed to continuously optimize packaging processes and achieve measurable operational improvements.
Frequently Asked Questions
Enhance Your Operations with Packaging Diagnostics
Packaging diagnostics play a critical role in improving equipment uptime, operational efficiency, and shipping reliability. Through AF2K testing, iTrack™ monitoring, Gear Up® stretch wrap evaluations, and comprehensive preventative maintenance services, IPG helps businesses optimize packaging performance with measurable, data-driven results.
