--- title: "The Evolution of Packaging Diagnostics: What’s Next" description: Packaging diagnostics help optimize packaging line performance, improve efficiency, and reduce downtime. Learn how IPG’s AF2K testing, iTrack™ monitoring, Gear Up® evaluations, and preventative maintenance support data-driven packaging improvements. image: https://blog.itape.com/hubfs/Packaging-Health-Check-Diagnostics.jpg --- CALL A SPECIALIST: [1-888-898-7834](tel:1-888-898-7834) | [Contact Us](https://www.itape.com/connect-with-us/) - [About Us](https://www.itape.com/about/) - [Literature](https://www.itape.com/product_literature/) - [Login](https://www.itape.com/b2b-login-ipg/) [![IPG Outline Logo](https://www.itape.com/wp-content/uploads/2024/06/IPG-logo-2.png)](https://www.itape.com/) - [Products](https://www.itape.com/products/) - [Automated Packaging](https://www.itape.com/products/automated-equipment/) - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation) - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/) - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/) - 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[Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/) - [Carton Sealing Tape](https://www.itape.com/products/sustainable-packaging/sustainable-carton-sealing-tape/) - [Cold Chain Solutions](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-cold-chain-solutions/) - [Consumer Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/consumer-sustainable-packaging/) - [Cradle-to-Cradle Products](https://www.itape.com/products/sustainable-packaging/cradle-to-cradle-products/) - [Curby Fragile Wrap](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-fragile-wrap/) - [Curby Mailers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-mailers/) - [Packaging Film](https://www.itape.com/products/sustainable-packaging/packaging-film/) - [Paper Systems](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-paper-systems/) - [Post-Consumer Recycled (PCR) Products](https://www.itape.com/products/sustainable-packaging/pcr-products/) - 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[Electrical / Electronic](https://www.itape.com/associated_application/electrical-electronic-aerospace/) - [General Packaging](https://www.itape.com/associated_application/generalpackaging-aerospace/) - [Masking](https://www.itape.com/associated_application/masking/) - [Media Blast](https://www.itape.com/associated_application/media-blast/) - [Specialty Applications](https://www.itape.com/associated_application/specialty-applications/) - [Boeing](https://www.itape.com/associated_application/boeing/) - [Airbus](https://www.itape.com/associated_application/airbus/) - [Military / Government Certified](https://www.itape.com/associated_application/military-government-certified/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-aerospace/) - [Appliance](https://www.itape.com/associated_application/appliance/) - [Assembly / Freezer Mounting](https://www.itape.com/associated_application/assembly-freezer-mounting/) - [Basiloid Transport](https://www.itape.com/associated_application/basiloidtransport/) - [Bonding & Mounting](https://www.itape.com/associated_application/bonding-mounting-applicance/) - [General Masking Assembly](https://www.itape.com/associated_application/general-masking-assembly/) - [General Packaging](https://www.itape.com/associated_application/generalpackaging-appliance/) - [Holding](https://www.itape.com/associated_application/holding/) - [Hole Covering](https://www.itape.com/associated_application/hole-covering/) - [Non-Critical Securing](https://www.itape.com/associated_application/non-critical-securing/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-appliance/) - [Surface Protection](https://www.itape.com/associated_application/surface-protection/) - [Auto Aftermarket](https://www.itape.com/associated_application/auto-aftermarket/) - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-auto-aftermarket/) - [Garage Solutions](https://www.itape.com/associated_application/garage-solutions/) - [General Packaging](https://www.itape.com/associated_application/general-packaging-auto-aftermarket/) - [Masking](https://www.itape.com/associated_application/masking-auto-aftermarket/) - [Multi-Purpose Solutions](https://www.itape.com/associated_application/multi-purpose-solutions/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-auto-aftermarket/) - [UV Masking](https://www.itape.com/associated_application/uv-masking/) - [Building & Construction](https://www.itape.com/associated_application/building-construction/) - [Air, Moisture & Vapor Management](https://www.itape.com/associated_application/air-moisture-vapor-management/) - [Construction Site Safety](https://www.itape.com/associated_application/construction-site-safety/) - [Electrical Insulation](https://www.itape.com/associated_application/electrical-insulation/) - [Fenestration](https://www.itape.com/associated_application/fenestration/) - [Floor Protection](https://www.itape.com/associated_application/floor-protection/) - [General Construction Site Solutions](https://www.itape.com/associated_application/general-construction-site-solutions/) - [HVAC Duct Sealing](https://www.itape.com/associated_application/hvac-duct-sealing/) - [Paint Stucco Masking](https://www.itape.com/associated_application/paint-stucco-masking/) - [Consumer](https://www.itape.com/associated_application/consumer/) - [Automotive](https://www.itape.com/associated_application/automotive/) - [Building & Construction](https://www.itape.com/associated_application/building-construction-consumer/) - [Classroom Supplies / Crafts](https://www.itape.com/associated_application/classroom-supplies-crafts/) - [Electrical](https://www.itape.com/associated_application/electrical/) - [Mailroom / Shipping](https://www.itape.com/associated_application/mailroom-shipping/) - [Maintenance & Repair](https://www.itape.com/associated_application/maintenance-repair/) - [Merchandising](https://www.itape.com/associated_application/merchandising/) - [Package Sealing](https://www.itape.com/associated_application/packagesealing/) - [Painting / Masking](https://www.itape.com/associated_application/paintingmasking/) - [Specialty](https://www.itape.com/associated_application/specialty/) - [E-Commerce](https://www.itape.com/associated_application/e-commerce/) - [Case Sealing Automation](https://www.itape.com/associated_application/case-sealing-automation/) - [Case Sealing - WAT Dispensers](https://www.itape.com/associated_application/case-sealing-wat-dispensers/) - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-ecommerce/) - [Cushioning](https://www.itape.com/associated_application/cushioning/) - [Inflatable Void Fill](https://www.itape.com/associated_application/inflatable-void-fill/) - [Mailers](https://www.itape.com/associated_application/mailers/) - [Packaging Tapes](https://www.itape.com/associated_application/packaging-tapes/) - [Palletizing / Unitizing](https://www.itape.com/associated_application/palletizing-unitizing/) - [Paper Void Fill](https://www.itape.com/associated_application/paper-void-fill/) - [Printable Tape](https://www.itape.com/associated_application/printable-tape/) - [Printable Void Fill](https://www.itape.com/associated_application/printable-void-fill/) - [Shrink Packaging](https://www.itape.com/associated_application/shrink-packaging/) - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence/) - [Electrical / Electronic](https://www.itape.com/associated_application/electricalelectronic/) - [Anti-Corrosion Storage](https://www.itape.com/associated_application/anti-corrosion-storage-electrical/) - [Dry-Type & Oil-Filled Transformers](https://www.itape.com/associated_application/drytype-oilfilled-transformers/) - [Electronics Assembly](https://www.itape.com/associated_application/electronics-assembly/) - [Generators](https://www.itape.com/associated_application/generators/) - [Harness & Cable Assembly](https://www.itape.com/associated_application/harness-cable-assembly/) - [Motors](https://www.itape.com/associated_application/motors/) - [Power Supplies & Instrumentation](https://www.itape.com/associated_application/power-supplies-instrumentation/) - [Relays, Solenoids & Magnetic Coils](https://www.itape.com/associated_application/relays-solenoids-magnetic-coils/) - [Solar & Alternative Power](https://www.itape.com/associated_application/solar-alternative-power/) - [UL-Approved 130°C](https://www.itape.com/associated_application/ul-approved-130-c/) - [UL-Approved 155°C](https://www.itape.com/associated_application/ul-approved-155-c/) - [UL-Approved 180°C](https://www.itape.com/associated_application/ul-approved-180-c/) - [UL-Approved 200°C](https://www.itape.com/associated_application/ul-approved-200-c/) - [Food Processing](https://www.itape.com/associated_application/food-processing/) - [Branding & Identification](https://www.itape.com/associated_application/branding/) - [Bundling / Unitizing](https://www.itape.com/associated_application/bundlingunitizing/) - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-2/) - [Food Service Packaging](https://www.itape.com/associated_application/food-service-packaging/) - [General Packaging](https://www.itape.com/associated_application/general-packaging-food-processing/) - [Refrigerated Transport Storage](https://www.itape.com/associated_application/refrigerated-transportstorage/) - [Sorting Bins - Stations](https://www.itape.com/associated_application/sorting-binsstations/) - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-food-processing/) - [Wash Down Environment](https://www.itape.com/associated_application/wash-down-environment/) - [General Manufacturing](https://www.itape.com/associated_application/general-manufacturing/) - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-general-manufacturing/) - [Branding](https://www.itape.com/associated_application/branding-general-manufacturing/) - [Foam Flexible Material Fabrication](https://www.itape.com/associated_application/foam-flexible-material-fabrication/) - [MRO](https://www.itape.com/associated_application/mro/) - [Painting](https://www.itape.com/associated_application/painting/) - [Powder Coat Masking](https://www.itape.com/associated_application/powder-coat-masking/) - [Repair](https://www.itape.com/associated_application/repair/) - [Splicing](https://www.itape.com/associated_application/splicing/) - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-general-manufacturing/) - [Geomembrane Solutions](https://www.itape.com/associated_application/geomembrane-solutions/) - [Aquaculture](https://www.itape.com/associated_application/aquaculture/) - [Coal / Ash Remediation](https://www.itape.com/associated_application/coal-ash-remediation/) - [Infrastructure](https://www.itape.com/associated_application/infrastructure/) - [Mining](https://www.itape.com/associated_application/mining/) - [Oil & Gas](https://www.itape.com/associated_application/oil-gas/) - [Water Management](https://www.itape.com/associated_application/water-management/) - [HVAC](https://www.itape.com/associated_application/hvac/) - [Construction](https://www.itape.com/associated_application/construction/) - [Flexible Duct](https://www.itape.com/associated_application/flexible-duct/) - [Insulation](https://www.itape.com/associated_application/insulation/) - [OEM - Manufacturing](https://www.itape.com/associated_application/oem-manufacturing/) - [Plumbing](https://www.itape.com/associated_application/plumbing/) - [Refrigeration / Electrical](https://www.itape.com/associated_application/refrigeration-electrical/) - [Rigid Duct](https://www.itape.com/associated_application/rigid-duct/) - [Sheet Metal](https://www.itape.com/associated_application/sheet-metal/) - [Marine & Composites](https://www.itape.com/associated_application/marine-composites/) - [Bonding & Mounting](https://www.itape.com/associated_application/composite-bonding-mounting/) - [General Applications](https://www.itape.com/associated_application/general-applications/) - [In-Mold Masking](https://www.itape.com/associated_application/in-mold-masking/) - [Multi-Purpose Masking](https://www.itape.com/associated_application/multi-purpose-masking-composites/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-marine/) - [Surface Protection](https://www.itape.com/associated_application/surface-protection-4/) - [UV / Outdoor Masking](https://www.itape.com/associated_application/uvoutdoormasking/) - [Moving & Storage](https://www.itape.com/associated_application/moving-and-storage/) - [Bracing & Cushioning](https://www.itape.com/associated_application/bracing-cushioning/) - [Bundling & Unitizing](https://www.itape.com/associated_application/bundling-unitizing/) - [Carton Sealing](https://www.itape.com/associated_application/carton-sealing/) - [Labeling](https://www.itape.com/associated_application/labeling/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-moving/) - [Surface Protection](https://www.itape.com/associated_application/surface-protection-3/) - [Temporary Storage Structures](https://www.itape.com/associated_application/temporary-storage-structures/) - [Remediation & Restoration](https://www.itape.com/associated_application/remediation-restoration/) - [Abatement](https://www.itape.com/associated_application/abatement/) - [Building & Construction](https://www.itape.com/associated_application/building-construction-2/) - [Containment Solutions](https://www.itape.com/associated_application/containment-solutions/) - [Duct](https://www.itape.com/associated_application/duct/) - [Site Safety](https://www.itape.com/associated_application/site-safety/) - [Storage](https://www.itape.com/associated_application/storage/) - [Structure Fabric Solutions](https://www.itape.com/associated_application/structure-fabric-solutions/) - [Agricultural](https://www.itape.com/associated_application/agricultural/) - [Garage Fabrics](https://www.itape.com/associated_application/garage-fabrics/) - [Municipal](https://www.itape.com/associated_application/municipal/) - [Oil & Gas Mining](https://www.itape.com/associated_application/oil-gas-mining/) - [Recreational](https://www.itape.com/associated_application/recreational/) - [Shade Management](https://www.itape.com/associated_application/shade-management/) - [Warehousing](https://www.itape.com/associated_application/warehousing/) - [Transportation](https://www.itape.com/associated_application/transportation/) - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-transportation/) - [General Packaging](https://www.itape.com/associated_application/generalpackaging-transportation/) - [General Painting Applications](https://www.itape.com/associated_application/general-painting-applications/) - [General Process Application](https://www.itape.com/associated_application/general-applications-transportation-2/) - [Masking](https://www.itape.com/associated_application/masking-transportation/) - [Media Blast](https://www.itape.com/associated_application/media-blast-transportation/) - [Powder Coating](https://www.itape.com/associated_application/powder-coating/) - [Protecting & Holding](https://www.itape.com/associated_application/protecting-holding/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-transportation/) - [UV Protection](https://www.itape.com/associated_application/uv-protection/) - [Automation](https://www.itape.com/products/automated-equipment/automated-packaging/) - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation) - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/) - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/) - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/) - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/) - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/) - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/) - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/) - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/) - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/) - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/) - [Vision Inspection](https://www.itape.com/product/safeseal-ai/) - [Resources](https://www.itape.com/resources/) - [Learn with IPG's eBooks](https://www.itape.com/learn-with-ipg-ebooks/) - [Case Studies/Testimonials](https://www.itape.com/case-studies/) - [Playbooks](https://www.itape.com/playbooks/) - [Virtual Showroom](https://www.itape.com/showroom/) - [Blog](https://blog.itape.com/blog/) - [Discover News](https://www.itape.com/discover-news/) - [Press Releases](https://www.itape.com/product-press-releases/) - [IPG Hub (App)](https://www.itape.com/ipg-app/) - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/) - [Connect with IPG](https://www.itape.com/connect-with-us/) - [Literature](https://www.itape.com/product_literature/) - [Packaging Lab](https://www.itape.com/packaging-lab/) - [Sustainability](https://www.itape.com/sustainability/) - [Service](https://www.itape.com/service-programs/) - [Equipment we service](https://www.itape.com/service-programs/#equipment) - [Service Literature](https://www.itape.com/service-programs/#literature) - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/) - [Contact Support](https://www.itape.com/contact-us/) - [Products](https://www.itape.com/products/) - [Automated Packaging](https://www.itape.com/products/automated-equipment/) - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation) - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/) - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/) - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/) - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/) - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/) - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/) - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/) - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/) - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/) - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/) - [Vision Inspection](https://www.itape.com/product/safeseal-ai/) - [Building & Construction](https://www.itape.com/products/building-and-construction-products/) - [Duct Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-duct-tape/) - [Electronic / Electrical Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-electronic-electrical-tape/) - [Foil Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-foil-tape/) - [House Wrap / Flashing](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-house-wrap-flashing/) - [Masking Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-masking-tape/) - [Polyethylene Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-polyethylene-tape/) - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/) - [Sheathing Tape](https://www.itape.com/products/building-and-construction-products/sheathing-tape/) - [Carton Sealing](https://www.itape.com/products/carton-sealing-products/) - [Carton Sealing Machines](https://www.itape.com/products/carton-sealing-machines/) - [Carton Sealing Tape - Acrylic](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-acrylic/) - [Carton Sealing Tape - Hot Melt](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-hot-melt/) - [Carton Sealing Tape - Natural Rubber](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-natural-rubber/) - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/) - [Hand Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-tape-dispensers/) - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/) - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/) - [Engineered Coated Products](https://www.itape.com/products/engineered-coated-products/) - [Geomembrane](https://www.itape.com/products/engineered-coated-products/engineered-coated-products-geomembrane/) - [Structure Fabric](https://www.itape.com/products/engineered-coated-products/ecp-structure-fabric/) - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/) - [Building Envelope](https://www.itape.com/products/geomembrane/building-envelope/) - [Packaging](https://www.itape.com/products/engineered-coated-products/ecp-packaging/) - [Custom](https://www.itape.com/products/engineered-coated-products/ecp-custom/) - [Industrial Tapes](https://www.itape.com/products/industrial-tapes/) - [Double Coated Tape](https://www.itape.com/products/double-coated-tape/) - [Duct Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-duct-tape/) - [Electronic / Electrical Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-electronic-electrical-tape/) - [Filament & Mopp Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-filament-mopp-tape/) - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/) - [Foil Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-foil-tape/) - [Indicator Tape](https://www.itape.com/products/industrial-tapes/indicator-tape/) - [Masking Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-masking-tape/) - [Polyethylene Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-polyethylene-tape/) - [Stencil](https://www.itape.com/products/industrial-tapes/industrial-tapes-stencil/) - [Packaging Films](https://www.itape.com/products/packaging-films/) - [Stretch Film](https://www.itape.com/products/packaging-films/packaging-films-stretch-film/) - [Shrink Film](https://www.itape.com/products/packaging-films/packaging-films-shrink-film/) - [VCI Anti-Corrosion Films](https://www.itape.com/products/packaging-films/packaging-films-vci-anti-corrosion-films/) - [Protective Packaging](https://www.itape.com/products/protective-packaging/) - [Bubble](https://www.itape.com/products/protective-packaging/protective-packaging-bubble/) - [Cold Chain Solutions](https://www.itape.com/products/protective-packaging/protective-packaging-cold-chain-solutions/) - [Curby Fragile Wrap](https://www.itape.com/products/protective-packaging/protective-packaging-curby-fragile-wrap/) - [Foam](https://www.itape.com/products/protective-packaging/protective-packaging-foam/) - [Inflatable Systems](https://www.itape.com/products/protective-packaging/protective-packaging-inflatable-systems/) - [Mailers](https://www.itape.com/products/protective-packaging/protective-packaging-mailers/) - [Paper Systems](https://www.itape.com/products/protective-packaging/protective-packaging-paper-systems/) - [VCI Anti-Corrosion Products](https://www.itape.com/products/protective-packaging/protective-packaging-vci-anti-corrosion-products/) - [Retail & Specialty Products](https://www.itape.com/products/specialty-products/) - [Automotive](https://www.itape.com/products/specialty-products/retail-specialty-automotive/) - [Building & Construction / HVAC](https://www.itape.com/products/specialty-products/retail-specialty-construction-hvac/) - [Duct Tape](https://www.itape.com/products/specialty-products/retail-specialty-duct/) - [Electrical](https://www.itape.com/products/specialty-products/retail-specialty-electrical/) - [Merchandising](https://www.itape.com/products/specialty-products/specialty-products-merchandising/) - [Packaging](https://www.itape.com/products/specialty-products/retail-specialty-packaging/) - [Painting](https://www.itape.com/products/specialty-products/retail-specialty-painting/) - [Quarter Pallets](https://www.itape.com/products/specialty-products/quarter-pallets/) - [Specialty Products](https://www.itape.com/products/specialty-products/retail-specialty-specialty-products/) - [Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/) - [Carton Sealing Tape](https://www.itape.com/products/sustainable-packaging/sustainable-carton-sealing-tape/) - [Cold Chain Solutions](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-cold-chain-solutions/) - [Consumer Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/consumer-sustainable-packaging/) - [Cradle-to-Cradle Products](https://www.itape.com/products/sustainable-packaging/cradle-to-cradle-products/) - [Curby Fragile Wrap](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-fragile-wrap/) - [Curby Mailers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-mailers/) - [Packaging Film](https://www.itape.com/products/sustainable-packaging/packaging-film/) - [Paper Systems](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-paper-systems/) - [Post-Consumer Recycled (PCR) Products](https://www.itape.com/products/sustainable-packaging/pcr-products/) - [Water-Activated Tape](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape/) - [Water-Activated Tape Dispensers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape-dispensers/) - [Applications](https://www.itape.com/applications) - [Aerospace](https://www.itape.com/associated_application/aerospace/) - [Aircraft Storage](https://www.itape.com/associated_application/aircraft-storage/) - [Chemical Stripping](https://www.itape.com/associated_application/chemical-stripping/) - [Composite Bonding](https://www.itape.com/associated_application/composite-bonding/) - [Electrical / Electronic](https://www.itape.com/associated_application/electrical-electronic-aerospace/) - [General Packaging](https://www.itape.com/associated_application/generalpackaging-aerospace/) - [Masking](https://www.itape.com/associated_application/masking/) - [Media Blast](https://www.itape.com/associated_application/media-blast/) - [Specialty Applications](https://www.itape.com/associated_application/specialty-applications/) - [Boeing](https://www.itape.com/associated_application/boeing/) - [Airbus](https://www.itape.com/associated_application/airbus/) - [Military / Government Certified](https://www.itape.com/associated_application/military-government-certified/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-aerospace/) - [Appliance](https://www.itape.com/associated_application/appliance/) - [Assembly / Freezer Mounting](https://www.itape.com/associated_application/assembly-freezer-mounting/) - [Basiloid Transport](https://www.itape.com/associated_application/basiloidtransport/) - [Bonding & Mounting](https://www.itape.com/associated_application/bonding-mounting-applicance/) - [General Masking Assembly](https://www.itape.com/associated_application/general-masking-assembly/) - [General Packaging](https://www.itape.com/associated_application/generalpackaging-appliance/) - [Holding](https://www.itape.com/associated_application/holding/) - [Hole Covering](https://www.itape.com/associated_application/hole-covering/) - [Non-Critical Securing](https://www.itape.com/associated_application/non-critical-securing/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-appliance/) - [Surface Protection](https://www.itape.com/associated_application/surface-protection/) - [Auto Aftermarket](https://www.itape.com/associated_application/auto-aftermarket/) - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-auto-aftermarket/) - [Garage Solutions](https://www.itape.com/associated_application/garage-solutions/) - [General Packaging](https://www.itape.com/associated_application/general-packaging-auto-aftermarket/) - [Masking](https://www.itape.com/associated_application/masking-auto-aftermarket/) - [Multi-Purpose Solutions](https://www.itape.com/associated_application/multi-purpose-solutions/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-auto-aftermarket/) - [UV Masking](https://www.itape.com/associated_application/uv-masking/) - [Building & Construction](https://www.itape.com/associated_application/building-construction/) - [Air, Moisture & Vapor Management](https://www.itape.com/associated_application/air-moisture-vapor-management/) - [Construction Site Safety](https://www.itape.com/associated_application/construction-site-safety/) - [Electrical Insulation](https://www.itape.com/associated_application/electrical-insulation/) - [Fenestration](https://www.itape.com/associated_application/fenestration/) - [Floor Protection](https://www.itape.com/associated_application/floor-protection/) - [General Construction Site Solutions](https://www.itape.com/associated_application/general-construction-site-solutions/) - [HVAC Duct Sealing](https://www.itape.com/associated_application/hvac-duct-sealing/) - [Paint Stucco Masking](https://www.itape.com/associated_application/paint-stucco-masking/) - [Consumer](https://www.itape.com/associated_application/consumer/) - [Automotive](https://www.itape.com/associated_application/automotive/) - [Building & Construction](https://www.itape.com/associated_application/building-construction-consumer/) - [Classroom Supplies / Crafts](https://www.itape.com/associated_application/classroom-supplies-crafts/) - [Electrical](https://www.itape.com/associated_application/electrical/) - [Mailroom / Shipping](https://www.itape.com/associated_application/mailroom-shipping/) - [Maintenance & Repair](https://www.itape.com/associated_application/maintenance-repair/) - [Merchandising](https://www.itape.com/associated_application/merchandising/) - [Package Sealing](https://www.itape.com/associated_application/packagesealing/) - [Painting / Masking](https://www.itape.com/associated_application/paintingmasking/) - [Specialty](https://www.itape.com/associated_application/specialty/) - [E-Commerce](https://www.itape.com/associated_application/e-commerce/) - [Case Sealing Automation](https://www.itape.com/associated_application/case-sealing-automation/) - [Case Sealing - WAT Dispensers](https://www.itape.com/associated_application/case-sealing-wat-dispensers/) - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-ecommerce/) - [Cushioning](https://www.itape.com/associated_application/cushioning/) - [Inflatable Void Fill](https://www.itape.com/associated_application/inflatable-void-fill/) - [Mailers](https://www.itape.com/associated_application/mailers/) - [Packaging Tapes](https://www.itape.com/associated_application/packaging-tapes/) - [Palletizing / Unitizing](https://www.itape.com/associated_application/palletizing-unitizing/) - [Paper Void Fill](https://www.itape.com/associated_application/paper-void-fill/) - [Printable Tape](https://www.itape.com/associated_application/printable-tape/) - [Printable Void Fill](https://www.itape.com/associated_application/printable-void-fill/) - [Shrink Packaging](https://www.itape.com/associated_application/shrink-packaging/) - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence/) - [Electrical / Electronic](https://www.itape.com/associated_application/electricalelectronic/) - [Anti-Corrosion Storage](https://www.itape.com/associated_application/anti-corrosion-storage-electrical/) - [Dry-Type & Oil-Filled Transformers](https://www.itape.com/associated_application/drytype-oilfilled-transformers/) - [Electronics Assembly](https://www.itape.com/associated_application/electronics-assembly/) - [Generators](https://www.itape.com/associated_application/generators/) - [Harness & Cable Assembly](https://www.itape.com/associated_application/harness-cable-assembly/) - [Motors](https://www.itape.com/associated_application/motors/) - [Power Supplies & Instrumentation](https://www.itape.com/associated_application/power-supplies-instrumentation/) - [Relays, Solenoids & Magnetic Coils](https://www.itape.com/associated_application/relays-solenoids-magnetic-coils/) - [Solar & Alternative Power](https://www.itape.com/associated_application/solar-alternative-power/) - [UL-Approved 130°C](https://www.itape.com/associated_application/ul-approved-130-c/) - [UL-Approved 155°C](https://www.itape.com/associated_application/ul-approved-155-c/) - [UL-Approved 180°C](https://www.itape.com/associated_application/ul-approved-180-c/) - [UL-Approved 200°C](https://www.itape.com/associated_application/ul-approved-200-c/) - [Food Processing](https://www.itape.com/associated_application/food-processing/) - [Branding & Identification](https://www.itape.com/associated_application/branding/) - [Bundling / Unitizing](https://www.itape.com/associated_application/bundlingunitizing/) - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-2/) - [Food Service Packaging](https://www.itape.com/associated_application/food-service-packaging/) - [General Packaging](https://www.itape.com/associated_application/general-packaging-food-processing/) - [Refrigerated Transport Storage](https://www.itape.com/associated_application/refrigerated-transportstorage/) - [Sorting Bins - Stations](https://www.itape.com/associated_application/sorting-binsstations/) - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-food-processing/) - [Wash Down Environment](https://www.itape.com/associated_application/wash-down-environment/) - [General Manufacturing](https://www.itape.com/associated_application/general-manufacturing/) - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-general-manufacturing/) - [Branding](https://www.itape.com/associated_application/branding-general-manufacturing/) - [Foam Flexible Material Fabrication](https://www.itape.com/associated_application/foam-flexible-material-fabrication/) - [MRO](https://www.itape.com/associated_application/mro/) - [Painting](https://www.itape.com/associated_application/painting/) - [Powder Coat Masking](https://www.itape.com/associated_application/powder-coat-masking/) - [Repair](https://www.itape.com/associated_application/repair/) - [Splicing](https://www.itape.com/associated_application/splicing/) - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-general-manufacturing/) - [Geomembrane Solutions](https://www.itape.com/associated_application/geomembrane-solutions/) - [Aquaculture](https://www.itape.com/associated_application/aquaculture/) - [Coal / Ash Remediation](https://www.itape.com/associated_application/coal-ash-remediation/) - [Infrastructure](https://www.itape.com/associated_application/infrastructure/) - [Mining](https://www.itape.com/associated_application/mining/) - [Oil & Gas](https://www.itape.com/associated_application/oil-gas/) - [Water Management](https://www.itape.com/associated_application/water-management/) - [HVAC](https://www.itape.com/associated_application/hvac/) - [Construction](https://www.itape.com/associated_application/construction/) - [Flexible Duct](https://www.itape.com/associated_application/flexible-duct/) - [Insulation](https://www.itape.com/associated_application/insulation/) - [OEM - Manufacturing](https://www.itape.com/associated_application/oem-manufacturing/) - [Plumbing](https://www.itape.com/associated_application/plumbing/) - [Refrigeration / Electrical](https://www.itape.com/associated_application/refrigeration-electrical/) - [Rigid Duct](https://www.itape.com/associated_application/rigid-duct/) - [Sheet Metal](https://www.itape.com/associated_application/sheet-metal/) - [Marine & Composites](https://www.itape.com/associated_application/marine-composites/) - [Bonding & Mounting](https://www.itape.com/associated_application/composite-bonding-mounting/) - [General Applications](https://www.itape.com/associated_application/general-applications/) - [In-Mold Masking](https://www.itape.com/associated_application/in-mold-masking/) - [Multi-Purpose Masking](https://www.itape.com/associated_application/multi-purpose-masking-composites/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-marine/) - [Surface Protection](https://www.itape.com/associated_application/surface-protection-4/) - [UV / Outdoor Masking](https://www.itape.com/associated_application/uvoutdoormasking/) - [Moving & Storage](https://www.itape.com/associated_application/moving-and-storage/) - [Bracing & Cushioning](https://www.itape.com/associated_application/bracing-cushioning/) - [Bundling & Unitizing](https://www.itape.com/associated_application/bundling-unitizing/) - [Carton Sealing](https://www.itape.com/associated_application/carton-sealing/) - [Labeling](https://www.itape.com/associated_application/labeling/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-moving/) - [Surface Protection](https://www.itape.com/associated_application/surface-protection-3/) - [Temporary Storage Structures](https://www.itape.com/associated_application/temporary-storage-structures/) - [Remediation & Restoration](https://www.itape.com/associated_application/remediation-restoration/) - [Abatement](https://www.itape.com/associated_application/abatement/) - [Building & Construction](https://www.itape.com/associated_application/building-construction-2/) - [Containment Solutions](https://www.itape.com/associated_application/containment-solutions/) - [Duct](https://www.itape.com/associated_application/duct/) - [Site Safety](https://www.itape.com/associated_application/site-safety/) - [Storage](https://www.itape.com/associated_application/storage/) - [Structure Fabric Solutions](https://www.itape.com/associated_application/structure-fabric-solutions/) - [Agricultural](https://www.itape.com/associated_application/agricultural/) - [Garage Fabrics](https://www.itape.com/associated_application/garage-fabrics/) - [Municipal](https://www.itape.com/associated_application/municipal/) - [Oil & Gas Mining](https://www.itape.com/associated_application/oil-gas-mining/) - [Recreational](https://www.itape.com/associated_application/recreational/) - [Shade Management](https://www.itape.com/associated_application/shade-management/) - [Warehousing](https://www.itape.com/associated_application/warehousing/) - [Transportation](https://www.itape.com/associated_application/transportation/) - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-transportation/) - [General Packaging](https://www.itape.com/associated_application/generalpackaging-transportation/) - [General Painting Applications](https://www.itape.com/associated_application/general-painting-applications/) - [General Process Application](https://www.itape.com/associated_application/general-applications-transportation-2/) - [Masking](https://www.itape.com/associated_application/masking-transportation/) - [Media Blast](https://www.itape.com/associated_application/media-blast-transportation/) - [Powder Coating](https://www.itape.com/associated_application/powder-coating/) - [Protecting & Holding](https://www.itape.com/associated_application/protecting-holding/) - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-transportation/) - [UV Protection](https://www.itape.com/associated_application/uv-protection/) - [Automation](https://www.itape.com/products/automated-equipment/automated-packaging/) - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation) - 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[Service](https://www.itape.com/service-programs/) - [Equipment we service](https://www.itape.com/service-programs/#equipment) - [Service Literature](https://www.itape.com/service-programs/#literature) - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/) - [Contact Support](https://www.itape.com/contact-us/) # The Evolution of Packaging Diagnostics: What’s Next ![Packaging-Health-Check-Diagnostics](https://blog.itape.com/hubfs/Packaging-Health-Check-Diagnostics.jpg) Mar, 5, 2026 · 3 min read **Uncover the latest in packaging diagnostics and optimize packaging line performance with data-driven insights.**  [Packaging diagnostics](https://www.itape.com/packagingdiagnostics/) are redefining how manufacturers and distributors increase equipment uptime, improve efficiency, and reduce packaging-related failures across shipping environments. IPG’s Packaging Diagnostics program brings together industry-leading tools—including [AF2K testing](https://www.itape.com/af2k/), [iTrack™ data collection](https://www.itape.com/product/itrack/), [Gear Up stretch wrap evaluations](https://www.itape.com/gear-up/), and **preventative maintenance services**—into a unified approach designed to optimize packaging operations. Supported by IPG’s packaging lab expertise, field-based evaluations, and trained service specialists, these diagnostics deliver actionable insights that help confirm correct material selection, strengthen closure performance, reduce unplanned downtime, and drive continuous improvement across the packaging line. ## Predicting and Preventing Failures with AF2K Testing ![AF2K-Testing](https://blog.itape.com/hs-fs/hubfs/AF2K-Testing.png?width=263&height=242&name=AF2K-Testing.png)AF2K (Adhesion Force to Kraft) testing measures the **force required to break a taped case seal** on corrugated boxes. Rather than evaluating tape adhesion alone, AF2K assesses the combined performance of **tape, tape head, and application settings** under real-world operating conditions. This **field-based, in-line testing** brings IPG’s packaging lab directly to the customer’s operation without interrupting production. AF2K data helps identify potential tape failures before they occur, confirm correct tape selection, and improve carton closure performance to reduce case openings, product loss, and shipping disruptions. By using AF2K insights, operations teams can proactively optimize packaging configurations and support more reliable, secure shipments throughout the supply chain. ## **Monitoring Case Sealing Operations with iTrack™** ![iTrack-Data-Collection-System](https://blog.itape.com/hs-fs/hubfs/iTrack-Data-Collection-System.png?width=263&height=242&name=iTrack-Data-Collection-System.png)iTrack™ is a data collection and monitoring system designed to improve the efficiency and reliability of case sealing equipment. The system monitors conditions such as **low tape or no tape**, **uncut tape**, **partially taped cases**, and **case sealer jams**, providing real-time visibility into packaging line performance. Performance data is delivered through a **web-accessible dashboard**, supported by automated text and email alerts. iTrack operates on its own secure cellular network, allowing users to monitor equipment performance remotely without relying on local Wi‑Fi infrastructure. By capturing and analyzing packaging data, iTrack helps teams reduce unplanned downtime, optimize maintenance schedules, benchmark performance improvements, and respond quickly to issues that impact productivity and output. **Optimizing Stretch Wrap Performance with Gear Up** ![Gear-Up-Stretch-Wrapping-Optimization](https://blog.itape.com/hs-fs/hubfs/Gear-Up-Stretch-Wrapping-Optimization.png?width=263&height=242&name=Gear-Up-Stretch-Wrapping-Optimization.png)IPG’s Gear Up program focuses on improving **stretch wrap equipment performance and operating efficiency** to enhance load containment while reducing material usage. Through expert on-site evaluations, IPG specialists analyze pre-stretch settings, wrap efficiency, and load stability to identify opportunities for improvement. As part of the Gear Up evaluation, customers receive a detailed performance and savings analysis, along with recommendations to optimize machine settings and stretch film utilization. These improvements help reduce material waste, lower transportation damage risk, and support sustainability initiatives without compromising load security. Ongoing preventative maintenance of stretch wrap equipment—including inspection of pre-stretch assemblies—helps maintain optimized performance and consistent results over time. ## Comprehensive Service and Preventative Maintenance Programs IPG’s Packaging Diagnostics extend beyond testing and monitoring to include **new machinery installation**, **operator training**, **machine commissioning**, **equipment health audits**, and **scheduled preventative maintenance**. These services are designed to support virtually any equipment brand and help operations avoid costly reactive repairs. Regular service visits and health audits help extend equipment life, maintain consistent performance, and maximize uptime. With guidance from trained IPG service specialists, teams gain the knowledge and support needed to continuously optimize packaging processes and achieve measurable operational improvements. ## Frequently Asked Questions ### What is AF2K Testing and Why Is It Important? **AF2K (Adhesion Force to Kraft)** is a field-based test used to measure the force required to break a taped case seal on corrugated boxes. Conducted directly by customers in the field, it not only confirms proper tape selection and closure performance but also demonstrates how IPG tape heads and CST improve package security—allowing potential failures to be identified and corrected before they affect shipping operations.  ### How Does iTrack™ Improve Packaging Operations? iTrack monitors case sealing equipment and delivers performance data through a web-based dashboard with automated alerts. It helps reduce unplanned downtime, support preventative maintenance, and provide actionable insights to improve overall packaging line efficiency. ### Can IPG Help Reduce Material Costs and Waste? Yes. Gear Up evaluations focus on optimizing stretch wrap machine performance and film utilization. This approach helps reduce material usage, lower waste, and support sustainability goals while maintaining load containment. ### Do These Diagnostics Work With All Machines? AF2K testing works with any box sealed with tape. iTrack™ and Gear Up evaluations can be applied to a wide range of case sealing and stretch wrapping equipment across packaging operations. ### Is Training Included with These Services? Yes. Operator training is included to help teams understand equipment operation, data interpretation, and how to apply diagnostics insights effectively. ### How Do Preventative Maintenance Programs Help? Preventative maintenance helps reduce downtime, avoid expensive reactive repairs, and maintain consistent equipment performance through regular evaluations and scheduled service visits.   ## **Enhance Your Operations with Packaging Diagnostics** [Packaging diagnostics](https://www.itape.com/packagingdiagnostics/) play a critical role in improving equipment uptime, operational efficiency, and shipping reliability. Through AF2K testing, iTrack™ monitoring, Gear Up stretch wrap evaluations, and comprehensive preventative maintenance services, IPG helps businesses optimize packaging performance with measurable, data-driven results.   Tagged under [Packaging Diagnostics](https://blog.itape.com/blog/tag/packaging-diagnostics), [Gear Up](https://blog.itape.com/blog/tag/gear-up), [testing](https://blog.itape.com/blog/tag/testing), [AF2K](https://blog.itape.com/blog/tag/af2k), [itrack](https://blog.itape.com/blog/tag/itrack) Post by [IPG](https://blog.itape.com/blog/author/dbolton6477) ## Explore More ![Af2K Testing](https://blog.itape.com/hubfs/Packaging-Tape-Performance.jpg) ### Seal It Right: How to Deliver Consistent Packaging Performance June 25, 2026 · 3 min read Something has changed in carton sealing. Operations that ran the same ... [Read More ›](https://blog.itape.com/blog/seal-it-right-how-to-deliver-consistent-packaging-performance) ![Your 2026 Mid-Year Packaging Consumables Audit](https://blog.itape.com/hubfs/Mid-Year-Packaging-Audit.jpg) ### Your 2026 Mid-Year Packaging Consumables Audit August 13, 2026 · 3 min read COST SAVINGS & OPERATIONS Your 2026 Mid-Year Packaging Consumables... [Read More ›](https://blog.itape.com/blog/mid-year-packaging-consumables-audit) ![What is Sealmatic image](https://blog.itape.com/hubfs/SealMatic-What-is-SealMatic.jpg) ### SealMatic: Enhancing Packaging Efficiency with Advanced Case Sealing Technology December 12, 2024 · 3 min read In today's rapidly evolving manufacturing sector, businesses need trus... 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