---
title: Your Guide to Fixing Shipping Cost Problems Before Q1
description: Reduce peak season shipping costs by right-sizing boxes, cutting DIM weight charges, reducing void fill, and optimizing packaging before Q1
image: https://blog.itape.com/hubfs/Top-Shipping-Problems.jpg
---

CALL A SPECIALIST: [1-888-898-7834](tel:1-888-898-7834) | [Contact Us](https://www.itape.com/connect-with-us/)

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- [Products](https://www.itape.com/products/)

    - [Automated Packaging](https://www.itape.com/products/automated-equipment/)

          - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation)
          - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/)
          - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/)
          - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/)
          - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/)
          - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/)
          - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/)
          - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/)
          - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/)
          - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/)
          - [Vision Inspection](https://www.itape.com/product/safeseal-ai/)
    - [Building & Construction](https://www.itape.com/products/building-and-construction-products/)

          - [Duct Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-electronic-electrical-tape/)
          - [Foil Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-foil-tape/)
          - [House Wrap / Flashing](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-house-wrap-flashing/)
          - [Masking Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-polyethylene-tape/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Sheathing Tape](https://www.itape.com/products/building-and-construction-products/sheathing-tape/)
    - [Carton Sealing](https://www.itape.com/products/carton-sealing-products/)

          - [Carton Sealing Machines](https://www.itape.com/products/carton-sealing-machines/)
          - [Carton Sealing Tape - Acrylic](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-acrylic/)
          - [Carton Sealing Tape - Hot Melt](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-hot-melt/)
          - [Carton Sealing Tape - Natural Rubber](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-natural-rubber/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Hand Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-tape-dispensers/)
          - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/)
    - [Engineered Coated Products](https://www.itape.com/products/engineered-coated-products/)

          - [Geomembrane](https://www.itape.com/products/engineered-coated-products/engineered-coated-products-geomembrane/)
          - [Structure Fabric](https://www.itape.com/products/engineered-coated-products/ecp-structure-fabric/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Building Envelope](https://www.itape.com/products/geomembrane/building-envelope/)
          - [Packaging](https://www.itape.com/products/engineered-coated-products/ecp-packaging/)
          - [Custom](https://www.itape.com/products/engineered-coated-products/ecp-custom/)
    - [Industrial Tapes](https://www.itape.com/products/industrial-tapes/)

          - [Double Coated Tape](https://www.itape.com/products/double-coated-tape/)
          - [Duct Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-electronic-electrical-tape/)
          - [Filament & Mopp Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-filament-mopp-tape/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Foil Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-foil-tape/)
          - [Indicator Tape](https://www.itape.com/products/industrial-tapes/indicator-tape/)
          - [Masking Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-polyethylene-tape/)
          - [Stencil](https://www.itape.com/products/industrial-tapes/industrial-tapes-stencil/)
    - [Packaging Films](https://www.itape.com/products/packaging-films/)

          - [Stretch Film](https://www.itape.com/products/packaging-films/packaging-films-stretch-film/)
          - [Shrink Film](https://www.itape.com/products/packaging-films/packaging-films-shrink-film/)
          - [VCI Anti-Corrosion Films](https://www.itape.com/products/packaging-films/packaging-films-vci-anti-corrosion-films/)
    - [Protective Packaging](https://www.itape.com/products/protective-packaging/)

          - [Bubble](https://www.itape.com/products/protective-packaging/protective-packaging-bubble/)
          - [Cold Chain Solutions](https://www.itape.com/products/protective-packaging/protective-packaging-cold-chain-solutions/)
          - [Curby Fragile Wrap](https://www.itape.com/products/protective-packaging/protective-packaging-curby-fragile-wrap/)
          - [Foam](https://www.itape.com/products/protective-packaging/protective-packaging-foam/)
          - [Inflatable Systems](https://www.itape.com/products/protective-packaging/protective-packaging-inflatable-systems/)
          - [Mailers](https://www.itape.com/products/protective-packaging/protective-packaging-mailers/)
          - [Paper Systems](https://www.itape.com/products/protective-packaging/protective-packaging-paper-systems/)
          - [VCI Anti-Corrosion Products](https://www.itape.com/products/protective-packaging/protective-packaging-vci-anti-corrosion-products/)
    - [Retail & Specialty Products](https://www.itape.com/products/specialty-products/)

          - [Automotive](https://www.itape.com/products/specialty-products/retail-specialty-automotive/)
          - [Building & Construction / HVAC](https://www.itape.com/products/specialty-products/retail-specialty-construction-hvac/)
          - [Duct Tape](https://www.itape.com/products/specialty-products/retail-specialty-duct/)
          - [Electrical](https://www.itape.com/products/specialty-products/retail-specialty-electrical/)
          - [Merchandising](https://www.itape.com/products/specialty-products/specialty-products-merchandising/)
          - [Packaging](https://www.itape.com/products/specialty-products/retail-specialty-packaging/)
          - [Painting](https://www.itape.com/products/specialty-products/retail-specialty-painting/)
          - [Quarter Pallets](https://www.itape.com/products/specialty-products/quarter-pallets/)
          - [Specialty Products](https://www.itape.com/products/specialty-products/retail-specialty-specialty-products/)
    - [Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/)

          - [Carton Sealing Tape](https://www.itape.com/products/sustainable-packaging/sustainable-carton-sealing-tape/)
          - [Cold Chain Solutions](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-cold-chain-solutions/)
          - [Consumer Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/consumer-sustainable-packaging/)
          - [Cradle-to-Cradle Products](https://www.itape.com/products/sustainable-packaging/cradle-to-cradle-products/)
          - [Curby Fragile Wrap](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-fragile-wrap/)
          - [Curby Mailers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-mailers/)
          - [Packaging Film](https://www.itape.com/products/sustainable-packaging/packaging-film/)
          - [Paper Systems](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-paper-systems/)
          - [Post-Consumer Recycled (PCR) Products](https://www.itape.com/products/sustainable-packaging/pcr-products/)
          - [Water-Activated Tape](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape-dispensers/)
    - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)

          - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/)
- [Applications](https://www.itape.com/applications)

    - [Aerospace](https://www.itape.com/associated_application/aerospace/)

          - [Aircraft Storage](https://www.itape.com/associated_application/aircraft-storage/)
          - [Chemical Stripping](https://www.itape.com/associated_application/chemical-stripping/)
          - [Composite Bonding](https://www.itape.com/associated_application/composite-bonding/)
          - [Electrical / Electronic](https://www.itape.com/associated_application/electrical-electronic-aerospace/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-aerospace/)
          - [Masking](https://www.itape.com/associated_application/masking/)
          - [Media Blast](https://www.itape.com/associated_application/media-blast/)
          - [Specialty Applications](https://www.itape.com/associated_application/specialty-applications/)
          - [Boeing](https://www.itape.com/associated_application/boeing/)
          - [Airbus](https://www.itape.com/associated_application/airbus/)
          - [Military / Government Certified](https://www.itape.com/associated_application/military-government-certified/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-aerospace/)
    - [Appliance](https://www.itape.com/associated_application/appliance/)

          - [Assembly / Freezer Mounting](https://www.itape.com/associated_application/assembly-freezer-mounting/)
          - [Basiloid Transport](https://www.itape.com/associated_application/basiloidtransport/)
          - [Bonding & Mounting](https://www.itape.com/associated_application/bonding-mounting-applicance/)
          - [General Masking Assembly](https://www.itape.com/associated_application/general-masking-assembly/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-appliance/)
          - [Holding](https://www.itape.com/associated_application/holding/)
          - [Hole Covering](https://www.itape.com/associated_application/hole-covering/)
          - [Non-Critical Securing](https://www.itape.com/associated_application/non-critical-securing/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-appliance/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection/)
    - [Auto Aftermarket](https://www.itape.com/associated_application/auto-aftermarket/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-auto-aftermarket/)
          - [Garage Solutions](https://www.itape.com/associated_application/garage-solutions/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-auto-aftermarket/)
          - [Masking](https://www.itape.com/associated_application/masking-auto-aftermarket/)
          - [Multi-Purpose Solutions](https://www.itape.com/associated_application/multi-purpose-solutions/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-auto-aftermarket/)
          - [UV Masking](https://www.itape.com/associated_application/uv-masking/)
    - [Building & Construction](https://www.itape.com/associated_application/building-construction/)

          - [Air, Moisture & Vapor Management](https://www.itape.com/associated_application/air-moisture-vapor-management/)
          - [Construction Site Safety](https://www.itape.com/associated_application/construction-site-safety/)
          - [Electrical Insulation](https://www.itape.com/associated_application/electrical-insulation/)
          - [Fenestration](https://www.itape.com/associated_application/fenestration/)
          - [Floor Protection](https://www.itape.com/associated_application/floor-protection/)
          - [General Construction Site Solutions](https://www.itape.com/associated_application/general-construction-site-solutions/)
          - [HVAC Duct Sealing](https://www.itape.com/associated_application/hvac-duct-sealing/)
          - [Paint Stucco Masking](https://www.itape.com/associated_application/paint-stucco-masking/)
    - [Consumer](https://www.itape.com/associated_application/consumer/)

          - [Automotive](https://www.itape.com/associated_application/automotive/)
          - [Building & Construction](https://www.itape.com/associated_application/building-construction-consumer/)
          - [Classroom Supplies / Crafts](https://www.itape.com/associated_application/classroom-supplies-crafts/)
          - [Electrical](https://www.itape.com/associated_application/electrical/)
          - [Mailroom / Shipping](https://www.itape.com/associated_application/mailroom-shipping/)
          - [Maintenance & Repair](https://www.itape.com/associated_application/maintenance-repair/)
          - [Merchandising](https://www.itape.com/associated_application/merchandising/)
          - [Package Sealing](https://www.itape.com/associated_application/packagesealing/)
          - [Painting / Masking](https://www.itape.com/associated_application/paintingmasking/)
          - [Specialty](https://www.itape.com/associated_application/specialty/)
    - [E-Commerce](https://www.itape.com/associated_application/e-commerce/)

          - [Case Sealing Automation](https://www.itape.com/associated_application/case-sealing-automation/)
          - [Case Sealing - WAT Dispensers](https://www.itape.com/associated_application/case-sealing-wat-dispensers/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-ecommerce/)
          - [Cushioning](https://www.itape.com/associated_application/cushioning/)
          - [Inflatable Void Fill](https://www.itape.com/associated_application/inflatable-void-fill/)
          - [Mailers](https://www.itape.com/associated_application/mailers/)
          - [Packaging Tapes](https://www.itape.com/associated_application/packaging-tapes/)
          - [Palletizing / Unitizing](https://www.itape.com/associated_application/palletizing-unitizing/)
          - [Paper Void Fill](https://www.itape.com/associated_application/paper-void-fill/)
          - [Printable Tape](https://www.itape.com/associated_application/printable-tape/)
          - [Printable Void Fill](https://www.itape.com/associated_application/printable-void-fill/)
          - [Shrink Packaging](https://www.itape.com/associated_application/shrink-packaging/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence/)
    - [Electrical / Electronic](https://www.itape.com/associated_application/electricalelectronic/)

          - [Anti-Corrosion Storage](https://www.itape.com/associated_application/anti-corrosion-storage-electrical/)
          - [Dry-Type & Oil-Filled Transformers](https://www.itape.com/associated_application/drytype-oilfilled-transformers/)
          - [Electronics Assembly](https://www.itape.com/associated_application/electronics-assembly/)
          - [Generators](https://www.itape.com/associated_application/generators/)
          - [Harness & Cable Assembly](https://www.itape.com/associated_application/harness-cable-assembly/)
          - [Motors](https://www.itape.com/associated_application/motors/)
          - [Power Supplies & Instrumentation](https://www.itape.com/associated_application/power-supplies-instrumentation/)
          - [Relays, Solenoids & Magnetic Coils](https://www.itape.com/associated_application/relays-solenoids-magnetic-coils/)
          - [Solar & Alternative Power](https://www.itape.com/associated_application/solar-alternative-power/)
          - [UL-Approved 130°C](https://www.itape.com/associated_application/ul-approved-130-c/)
          - [UL-Approved 155°C](https://www.itape.com/associated_application/ul-approved-155-c/)
          - [UL-Approved 180°C](https://www.itape.com/associated_application/ul-approved-180-c/)
          - [UL-Approved 200°C](https://www.itape.com/associated_application/ul-approved-200-c/)
    - [Food Processing](https://www.itape.com/associated_application/food-processing/)

          - [Branding & Identification](https://www.itape.com/associated_application/branding/)
          - [Bundling / Unitizing](https://www.itape.com/associated_application/bundlingunitizing/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-2/)
          - [Food Service Packaging](https://www.itape.com/associated_application/food-service-packaging/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-food-processing/)
          - [Refrigerated Transport Storage](https://www.itape.com/associated_application/refrigerated-transportstorage/)
          - [Sorting Bins - Stations](https://www.itape.com/associated_application/sorting-binsstations/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-food-processing/)
          - [Wash Down Environment](https://www.itape.com/associated_application/wash-down-environment/)
    - [General Manufacturing](https://www.itape.com/associated_application/general-manufacturing/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-general-manufacturing/)
          - [Branding](https://www.itape.com/associated_application/branding-general-manufacturing/)
          - [Foam Flexible Material Fabrication](https://www.itape.com/associated_application/foam-flexible-material-fabrication/)
          - [MRO](https://www.itape.com/associated_application/mro/)
          - [Painting](https://www.itape.com/associated_application/painting/)
          - [Powder Coat Masking](https://www.itape.com/associated_application/powder-coat-masking/)
          - [Repair](https://www.itape.com/associated_application/repair/)
          - [Splicing](https://www.itape.com/associated_application/splicing/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-general-manufacturing/)
    - [Geomembrane Solutions](https://www.itape.com/associated_application/geomembrane-solutions/)

          - [Aquaculture](https://www.itape.com/associated_application/aquaculture/)
          - [Coal / Ash Remediation](https://www.itape.com/associated_application/coal-ash-remediation/)
          - [Infrastructure](https://www.itape.com/associated_application/infrastructure/)
          - [Mining](https://www.itape.com/associated_application/mining/)
          - [Oil & Gas](https://www.itape.com/associated_application/oil-gas/)
          - [Water Management](https://www.itape.com/associated_application/water-management/)
    - [HVAC](https://www.itape.com/associated_application/hvac/)

          - [Construction](https://www.itape.com/associated_application/construction/)
          - [Flexible Duct](https://www.itape.com/associated_application/flexible-duct/)
          - [Insulation](https://www.itape.com/associated_application/insulation/)
          - [OEM - Manufacturing](https://www.itape.com/associated_application/oem-manufacturing/)
          - [Plumbing](https://www.itape.com/associated_application/plumbing/)
          - [Refrigeration / Electrical](https://www.itape.com/associated_application/refrigeration-electrical/)
          - [Rigid Duct](https://www.itape.com/associated_application/rigid-duct/)
          - [Sheet Metal](https://www.itape.com/associated_application/sheet-metal/)
    - [Marine & Composites](https://www.itape.com/associated_application/marine-composites/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/composite-bonding-mounting/)
          - [General Applications](https://www.itape.com/associated_application/general-applications/)
          - [In-Mold Masking](https://www.itape.com/associated_application/in-mold-masking/)
          - [Multi-Purpose Masking](https://www.itape.com/associated_application/multi-purpose-masking-composites/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-marine/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection-4/)
          - [UV / Outdoor Masking](https://www.itape.com/associated_application/uvoutdoormasking/)
    - [Moving & Storage](https://www.itape.com/associated_application/moving-and-storage/)

          - [Bracing & Cushioning](https://www.itape.com/associated_application/bracing-cushioning/)
          - [Bundling & Unitizing](https://www.itape.com/associated_application/bundling-unitizing/)
          - [Carton Sealing](https://www.itape.com/associated_application/carton-sealing/)
          - [Labeling](https://www.itape.com/associated_application/labeling/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-moving/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection-3/)
          - [Temporary Storage Structures](https://www.itape.com/associated_application/temporary-storage-structures/)
    - [Remediation & Restoration](https://www.itape.com/associated_application/remediation-restoration/)

          - [Abatement](https://www.itape.com/associated_application/abatement/)
          - [Building & Construction](https://www.itape.com/associated_application/building-construction-2/)
          - [Containment Solutions](https://www.itape.com/associated_application/containment-solutions/)
          - [Duct](https://www.itape.com/associated_application/duct/)
          - [Site Safety](https://www.itape.com/associated_application/site-safety/)
          - [Storage](https://www.itape.com/associated_application/storage/)
    - [Structure Fabric Solutions](https://www.itape.com/associated_application/structure-fabric-solutions/)

          - [Agricultural](https://www.itape.com/associated_application/agricultural/)
          - [Garage Fabrics](https://www.itape.com/associated_application/garage-fabrics/)
          - [Municipal](https://www.itape.com/associated_application/municipal/)
          - [Oil & Gas Mining](https://www.itape.com/associated_application/oil-gas-mining/)
          - [Recreational](https://www.itape.com/associated_application/recreational/)
          - [Shade Management](https://www.itape.com/associated_application/shade-management/)
          - [Warehousing](https://www.itape.com/associated_application/warehousing/)
    - [Transportation](https://www.itape.com/associated_application/transportation/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-transportation/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-transportation/)
          - [General Painting Applications](https://www.itape.com/associated_application/general-painting-applications/)
          - [General Process Application](https://www.itape.com/associated_application/general-applications-transportation-2/)
          - [Masking](https://www.itape.com/associated_application/masking-transportation/)
          - [Media Blast](https://www.itape.com/associated_application/media-blast-transportation/)
          - [Powder Coating](https://www.itape.com/associated_application/powder-coating/)
          - [Protecting & Holding](https://www.itape.com/associated_application/protecting-holding/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-transportation/)
          - [UV Protection](https://www.itape.com/associated_application/uv-protection/)
- [Automation](https://www.itape.com/products/automated-equipment/automated-packaging/)

    - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation)
    - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/)
    - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/)
    - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/)
    - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/)
    - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/)
    - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/)
    - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/)
    - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/)
    - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/)
    - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/)
    - [Vision Inspection](https://www.itape.com/product/safeseal-ai/)
- [Resources](https://www.itape.com/resources/)

    - [Learn with IPG's eBooks](https://www.itape.com/learn-with-ipg-ebooks/)
    - [Case Studies/Testimonials](https://www.itape.com/case-studies/)
    - [Playbooks](https://www.itape.com/playbooks/)
    - [Virtual Showroom](https://www.itape.com/showroom/)
    - [Blog](https://blog.itape.com/blog/)
    - [Discover News](https://www.itape.com/discover-news/)
    - [Press Releases](https://www.itape.com/product-press-releases/)
    - [IPG Hub (App)](https://www.itape.com/ipg-app/)
    - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/)
    - [Connect with IPG](https://www.itape.com/connect-with-us/)
    - [Literature](https://www.itape.com/product_literature/)
    - [Packaging Lab](https://www.itape.com/packaging-lab/)
- [Sustainability](https://www.itape.com/sustainability/)
- [Service](https://www.itape.com/service-programs/)

    - [Equipment we service](https://www.itape.com/service-programs/#equipment)
    - [Service Literature](https://www.itape.com/service-programs/#literature)
    - [Packaging Diagnostics](https://www.itape.com/packagingdiagnostics/)
    - [Contact Support](https://www.itape.com/contact-us/)

- [Products](https://www.itape.com/products/)

    - [Automated Packaging](https://www.itape.com/products/automated-equipment/)

          - [Advanced Automation](https://www.itape.com/products/automated-equipment/advanced-automation)
          - [Case Erectors and Formers](https://www.itape.com/products/automated-equipment/automated-equipment-case-erectors/)
          - [Case Packers](https://www.itape.com/products/automated-equipment/automated-equipment-case-packers/)
          - [Case Sealers - Random Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-random-semi-automatic/)
          - [Case Sealers - Uniform Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-automatic/)
          - [Case Sealers - Uniform Semi-Automatic](https://www.itape.com/products/automated-equipment/automated-equipment-case-sealers-uniform-semi-automatic/)
          - [E-Commerce Machinery](https://www.itape.com/products/automated-equipment/e-commerce-machinery/)
          - [Machine Accessories](https://www.itape.com/products/automated-equipment/automated-equipment-infeed-tables/)
          - [Palletizers](https://www.itape.com/products/automated-equipment/palletizers/)
          - [Tape Heads](https://www.itape.com/products/automated-equipment/automated-equipment-tape-heads/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/automated-equipment/automated-equipment-water-activated-tape-dispensers/)
          - [Vision Inspection](https://www.itape.com/product/safeseal-ai/)
    - [Building & Construction](https://www.itape.com/products/building-and-construction-products/)

          - [Duct Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-electronic-electrical-tape/)
          - [Foil Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-foil-tape/)
          - [House Wrap / Flashing](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-house-wrap-flashing/)
          - [Masking Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-polyethylene-tape/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Sheathing Tape](https://www.itape.com/products/building-and-construction-products/sheathing-tape/)
    - [Carton Sealing](https://www.itape.com/products/carton-sealing-products/)

          - [Carton Sealing Machines](https://www.itape.com/products/carton-sealing-machines/)
          - [Carton Sealing Tape - Acrylic](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-acrylic/)
          - [Carton Sealing Tape - Hot Melt](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-hot-melt/)
          - [Carton Sealing Tape - Natural Rubber](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-carton-sealing-tape-natural-rubber/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Hand Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-tape-dispensers/)
          - [Water-Activated Tape](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/carton-sealing-products/carton-sealing-products-water-activated-tape-dispensers/)
    - [Engineered Coated Products](https://www.itape.com/products/engineered-coated-products/)

          - [Geomembrane](https://www.itape.com/products/engineered-coated-products/engineered-coated-products-geomembrane/)
          - [Structure Fabric](https://www.itape.com/products/engineered-coated-products/ecp-structure-fabric/)
          - [Roof Underlayment](https://www.itape.com/products/building-and-construction-products/building-and-construction-products-roof-underlayment/)
          - [Building Envelope](https://www.itape.com/products/geomembrane/building-envelope/)
          - [Packaging](https://www.itape.com/products/engineered-coated-products/ecp-packaging/)
          - [Custom](https://www.itape.com/products/engineered-coated-products/ecp-custom/)
    - [Industrial Tapes](https://www.itape.com/products/industrial-tapes/)

          - [Double Coated Tape](https://www.itape.com/products/double-coated-tape/)
          - [Duct Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-duct-tape/)
          - [Electronic / Electrical Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-electronic-electrical-tape/)
          - [Filament & Mopp Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-filament-mopp-tape/)
          - [Flatback Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-flatback-tape/)
          - [Foil Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-foil-tape/)
          - [Indicator Tape](https://www.itape.com/products/industrial-tapes/indicator-tape/)
          - [Masking Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-masking-tape/)
          - [Polyethylene Tape](https://www.itape.com/products/industrial-tapes/industrial-tapes-polyethylene-tape/)
          - [Stencil](https://www.itape.com/products/industrial-tapes/industrial-tapes-stencil/)
    - [Packaging Films](https://www.itape.com/products/packaging-films/)

          - [Stretch Film](https://www.itape.com/products/packaging-films/packaging-films-stretch-film/)
          - [Shrink Film](https://www.itape.com/products/packaging-films/packaging-films-shrink-film/)
          - [VCI Anti-Corrosion Films](https://www.itape.com/products/packaging-films/packaging-films-vci-anti-corrosion-films/)
    - [Protective Packaging](https://www.itape.com/products/protective-packaging/)

          - [Bubble](https://www.itape.com/products/protective-packaging/protective-packaging-bubble/)
          - [Cold Chain Solutions](https://www.itape.com/products/protective-packaging/protective-packaging-cold-chain-solutions/)
          - [Curby Fragile Wrap](https://www.itape.com/products/protective-packaging/protective-packaging-curby-fragile-wrap/)
          - [Foam](https://www.itape.com/products/protective-packaging/protective-packaging-foam/)
          - [Inflatable Systems](https://www.itape.com/products/protective-packaging/protective-packaging-inflatable-systems/)
          - [Mailers](https://www.itape.com/products/protective-packaging/protective-packaging-mailers/)
          - [Paper Systems](https://www.itape.com/products/protective-packaging/protective-packaging-paper-systems/)
          - [VCI Anti-Corrosion Products](https://www.itape.com/products/protective-packaging/protective-packaging-vci-anti-corrosion-products/)
    - [Retail & Specialty Products](https://www.itape.com/products/specialty-products/)

          - [Automotive](https://www.itape.com/products/specialty-products/retail-specialty-automotive/)
          - [Building & Construction / HVAC](https://www.itape.com/products/specialty-products/retail-specialty-construction-hvac/)
          - [Duct Tape](https://www.itape.com/products/specialty-products/retail-specialty-duct/)
          - [Electrical](https://www.itape.com/products/specialty-products/retail-specialty-electrical/)
          - [Merchandising](https://www.itape.com/products/specialty-products/specialty-products-merchandising/)
          - [Packaging](https://www.itape.com/products/specialty-products/retail-specialty-packaging/)
          - [Painting](https://www.itape.com/products/specialty-products/retail-specialty-painting/)
          - [Quarter Pallets](https://www.itape.com/products/specialty-products/quarter-pallets/)
          - [Specialty Products](https://www.itape.com/products/specialty-products/retail-specialty-specialty-products/)
    - [Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/)

          - [Carton Sealing Tape](https://www.itape.com/products/sustainable-packaging/sustainable-carton-sealing-tape/)
          - [Cold Chain Solutions](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-cold-chain-solutions/)
          - [Consumer Sustainable Packaging](https://www.itape.com/products/sustainable-packaging/consumer-sustainable-packaging/)
          - [Cradle-to-Cradle Products](https://www.itape.com/products/sustainable-packaging/cradle-to-cradle-products/)
          - [Curby Fragile Wrap](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-fragile-wrap/)
          - [Curby Mailers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-curby-mailers/)
          - [Packaging Film](https://www.itape.com/products/sustainable-packaging/packaging-film/)
          - [Paper Systems](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-paper-systems/)
          - [Post-Consumer Recycled (PCR) Products](https://www.itape.com/products/sustainable-packaging/pcr-products/)
          - [Water-Activated Tape](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape/)
          - [Water-Activated Tape Dispensers](https://www.itape.com/products/sustainable-packaging/sustainable-packaging-water-activated-tape-dispensers/)
- [Applications](https://www.itape.com/applications)

    - [Aerospace](https://www.itape.com/associated_application/aerospace/)

          - [Aircraft Storage](https://www.itape.com/associated_application/aircraft-storage/)
          - [Chemical Stripping](https://www.itape.com/associated_application/chemical-stripping/)
          - [Composite Bonding](https://www.itape.com/associated_application/composite-bonding/)
          - [Electrical / Electronic](https://www.itape.com/associated_application/electrical-electronic-aerospace/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-aerospace/)
          - [Masking](https://www.itape.com/associated_application/masking/)
          - [Media Blast](https://www.itape.com/associated_application/media-blast/)
          - [Specialty Applications](https://www.itape.com/associated_application/specialty-applications/)
          - [Boeing](https://www.itape.com/associated_application/boeing/)
          - [Airbus](https://www.itape.com/associated_application/airbus/)
          - [Military / Government Certified](https://www.itape.com/associated_application/military-government-certified/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-aerospace/)
    - [Appliance](https://www.itape.com/associated_application/appliance/)

          - [Assembly / Freezer Mounting](https://www.itape.com/associated_application/assembly-freezer-mounting/)
          - [Basiloid Transport](https://www.itape.com/associated_application/basiloidtransport/)
          - [Bonding & Mounting](https://www.itape.com/associated_application/bonding-mounting-applicance/)
          - [General Masking Assembly](https://www.itape.com/associated_application/general-masking-assembly/)
          - [General Packaging](https://www.itape.com/associated_application/generalpackaging-appliance/)
          - [Holding](https://www.itape.com/associated_application/holding/)
          - [Hole Covering](https://www.itape.com/associated_application/hole-covering/)
          - [Non-Critical Securing](https://www.itape.com/associated_application/non-critical-securing/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-appliance/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection/)
    - [Auto Aftermarket](https://www.itape.com/associated_application/auto-aftermarket/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-auto-aftermarket/)
          - [Garage Solutions](https://www.itape.com/associated_application/garage-solutions/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-auto-aftermarket/)
          - [Masking](https://www.itape.com/associated_application/masking-auto-aftermarket/)
          - [Multi-Purpose Solutions](https://www.itape.com/associated_application/multi-purpose-solutions/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-auto-aftermarket/)
          - [UV Masking](https://www.itape.com/associated_application/uv-masking/)
    - [Building & Construction](https://www.itape.com/associated_application/building-construction/)

          - [Air, Moisture & Vapor Management](https://www.itape.com/associated_application/air-moisture-vapor-management/)
          - [Construction Site Safety](https://www.itape.com/associated_application/construction-site-safety/)
          - [Electrical Insulation](https://www.itape.com/associated_application/electrical-insulation/)
          - [Fenestration](https://www.itape.com/associated_application/fenestration/)
          - [Floor Protection](https://www.itape.com/associated_application/floor-protection/)
          - [General Construction Site Solutions](https://www.itape.com/associated_application/general-construction-site-solutions/)
          - [HVAC Duct Sealing](https://www.itape.com/associated_application/hvac-duct-sealing/)
          - [Paint Stucco Masking](https://www.itape.com/associated_application/paint-stucco-masking/)
    - [Consumer](https://www.itape.com/associated_application/consumer/)

          - [Automotive](https://www.itape.com/associated_application/automotive/)
          - [Building & Construction](https://www.itape.com/associated_application/building-construction-consumer/)
          - [Classroom Supplies / Crafts](https://www.itape.com/associated_application/classroom-supplies-crafts/)
          - [Electrical](https://www.itape.com/associated_application/electrical/)
          - [Mailroom / Shipping](https://www.itape.com/associated_application/mailroom-shipping/)
          - [Maintenance & Repair](https://www.itape.com/associated_application/maintenance-repair/)
          - [Merchandising](https://www.itape.com/associated_application/merchandising/)
          - [Package Sealing](https://www.itape.com/associated_application/packagesealing/)
          - [Painting / Masking](https://www.itape.com/associated_application/paintingmasking/)
          - [Specialty](https://www.itape.com/associated_application/specialty/)
    - [E-Commerce](https://www.itape.com/associated_application/e-commerce/)

          - [Case Sealing Automation](https://www.itape.com/associated_application/case-sealing-automation/)
          - [Case Sealing - WAT Dispensers](https://www.itape.com/associated_application/case-sealing-wat-dispensers/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-ecommerce/)
          - [Cushioning](https://www.itape.com/associated_application/cushioning/)
          - [Inflatable Void Fill](https://www.itape.com/associated_application/inflatable-void-fill/)
          - [Mailers](https://www.itape.com/associated_application/mailers/)
          - [Packaging Tapes](https://www.itape.com/associated_application/packaging-tapes/)
          - [Palletizing / Unitizing](https://www.itape.com/associated_application/palletizing-unitizing/)
          - [Paper Void Fill](https://www.itape.com/associated_application/paper-void-fill/)
          - [Printable Tape](https://www.itape.com/associated_application/printable-tape/)
          - [Printable Void Fill](https://www.itape.com/associated_application/printable-void-fill/)
          - [Shrink Packaging](https://www.itape.com/associated_application/shrink-packaging/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence/)
    - [Electrical / Electronic](https://www.itape.com/associated_application/electricalelectronic/)

          - [Anti-Corrosion Storage](https://www.itape.com/associated_application/anti-corrosion-storage-electrical/)
          - [Dry-Type & Oil-Filled Transformers](https://www.itape.com/associated_application/drytype-oilfilled-transformers/)
          - [Electronics Assembly](https://www.itape.com/associated_application/electronics-assembly/)
          - [Generators](https://www.itape.com/associated_application/generators/)
          - [Harness & Cable Assembly](https://www.itape.com/associated_application/harness-cable-assembly/)
          - [Motors](https://www.itape.com/associated_application/motors/)
          - [Power Supplies & Instrumentation](https://www.itape.com/associated_application/power-supplies-instrumentation/)
          - [Relays, Solenoids & Magnetic Coils](https://www.itape.com/associated_application/relays-solenoids-magnetic-coils/)
          - [Solar & Alternative Power](https://www.itape.com/associated_application/solar-alternative-power/)
          - [UL-Approved 130°C](https://www.itape.com/associated_application/ul-approved-130-c/)
          - [UL-Approved 155°C](https://www.itape.com/associated_application/ul-approved-155-c/)
          - [UL-Approved 180°C](https://www.itape.com/associated_application/ul-approved-180-c/)
          - [UL-Approved 200°C](https://www.itape.com/associated_application/ul-approved-200-c/)
    - [Food Processing](https://www.itape.com/associated_application/food-processing/)

          - [Branding & Identification](https://www.itape.com/associated_application/branding/)
          - [Bundling / Unitizing](https://www.itape.com/associated_application/bundlingunitizing/)
          - [Cold Chain Solutions](https://www.itape.com/associated_application/cold-chain-solutions-2/)
          - [Food Service Packaging](https://www.itape.com/associated_application/food-service-packaging/)
          - [General Packaging](https://www.itape.com/associated_application/general-packaging-food-processing/)
          - [Refrigerated Transport Storage](https://www.itape.com/associated_application/refrigerated-transportstorage/)
          - [Sorting Bins - Stations](https://www.itape.com/associated_application/sorting-binsstations/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-food-processing/)
          - [Wash Down Environment](https://www.itape.com/associated_application/wash-down-environment/)
    - [General Manufacturing](https://www.itape.com/associated_application/general-manufacturing/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/bondingmounting-general-manufacturing/)
          - [Branding](https://www.itape.com/associated_application/branding-general-manufacturing/)
          - [Foam Flexible Material Fabrication](https://www.itape.com/associated_application/foam-flexible-material-fabrication/)
          - [MRO](https://www.itape.com/associated_application/mro/)
          - [Painting](https://www.itape.com/associated_application/painting/)
          - [Powder Coat Masking](https://www.itape.com/associated_application/powder-coat-masking/)
          - [Repair](https://www.itape.com/associated_application/repair/)
          - [Splicing](https://www.itape.com/associated_application/splicing/)
          - [Tamper Evidence](https://www.itape.com/associated_application/tamper-evidence-general-manufacturing/)
    - [Geomembrane Solutions](https://www.itape.com/associated_application/geomembrane-solutions/)

          - [Aquaculture](https://www.itape.com/associated_application/aquaculture/)
          - [Coal / Ash Remediation](https://www.itape.com/associated_application/coal-ash-remediation/)
          - [Infrastructure](https://www.itape.com/associated_application/infrastructure/)
          - [Mining](https://www.itape.com/associated_application/mining/)
          - [Oil & Gas](https://www.itape.com/associated_application/oil-gas/)
          - [Water Management](https://www.itape.com/associated_application/water-management/)
    - [HVAC](https://www.itape.com/associated_application/hvac/)

          - [Construction](https://www.itape.com/associated_application/construction/)
          - [Flexible Duct](https://www.itape.com/associated_application/flexible-duct/)
          - [Insulation](https://www.itape.com/associated_application/insulation/)
          - [OEM - Manufacturing](https://www.itape.com/associated_application/oem-manufacturing/)
          - [Plumbing](https://www.itape.com/associated_application/plumbing/)
          - [Refrigeration / Electrical](https://www.itape.com/associated_application/refrigeration-electrical/)
          - [Rigid Duct](https://www.itape.com/associated_application/rigid-duct/)
          - [Sheet Metal](https://www.itape.com/associated_application/sheet-metal/)
    - [Marine & Composites](https://www.itape.com/associated_application/marine-composites/)

          - [Bonding & Mounting](https://www.itape.com/associated_application/composite-bonding-mounting/)
          - [General Applications](https://www.itape.com/associated_application/general-applications/)
          - [In-Mold Masking](https://www.itape.com/associated_application/in-mold-masking/)
          - [Multi-Purpose Masking](https://www.itape.com/associated_application/multi-purpose-masking-composites/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-marine/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection-4/)
          - [UV / Outdoor Masking](https://www.itape.com/associated_application/uvoutdoormasking/)
    - [Moving & Storage](https://www.itape.com/associated_application/moving-and-storage/)

          - [Bracing & Cushioning](https://www.itape.com/associated_application/bracing-cushioning/)
          - [Bundling & Unitizing](https://www.itape.com/associated_application/bundling-unitizing/)
          - [Carton Sealing](https://www.itape.com/associated_application/carton-sealing/)
          - [Labeling](https://www.itape.com/associated_application/labeling/)
          - [Sensitive Parts Storage](https://www.itape.com/associated_application/sensitive-parts-storage-moving/)
          - [Surface Protection](https://www.itape.com/associated_application/surface-protection-3/)
          - [Temporary Storage Structures](https://www.itape.com/associated_application/temporary-storage-structures/)
    - [Remediation & Restoration](https://www.itape.com/associated_application/remediation-restoration/)

          - [Abatement](https://www.itape.com/associated_application/abatement/)
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# Your Guide to Fixing Shipping Cost Problems Before Q1

![Top-Shipping-Problems](https://blog.itape.com/hubfs/Top-Shipping-Problems.jpg)

 Nov, 12, 2026 · 3 min read

Dimensional weight, void fill, material choice, and sizing. Here is what to fix before peak volume hits.

Peak season shipping costs increase for many reasons: dimensional-weight overcharges from oversized boxes, wasted spend on [void fill](https://www.itape.com/associated_application/paper-void-fill/), the wrong packaging material for the job, inefficient carton sizing, and late-stage rework once volume has already ramped up. Fixing all these means auditing how you size and fill every carton before peak season starts, not after the surcharges show up. This guide walks through each cost driver and the fix that works before Q1 volume hits.

**THE WEIGHT YOU'RE PAYING FOR![DIM-Weight](https://blog.itape.com/hs-fs/hubfs/DIM-Weight.jpg?width=350&height=314&name=DIM-Weight.jpg)**

**How do I reduce dimensional-weight shipping charges?**

[Dimensional-weight](https://blog.itape.com/blog/how-to-cut-empty-space-material-waste-and-dim-charges-without-rebuilding-your-box-supply) shipping charges drop when the box matches the product instead of leaving empty space carriers still bill for. Carriers calculate DIM weight by multiplying length, width, and height and dividing by a size factor, then charge whichever is higher, that calculated weight or the actual weight. An oversized box gets billed at its dimensional weight even if the product inside is light, which is why the fastest fix is shrinking the box, not the product.

Box size drives this charge more than actual weight does for most e-commerce shipments, and it's usually one of the largest line items on this list. Our dedicated guide to reducing DIM weight shipping costs covers the full calculation and carrier thresholds in more depth.

**WHERE BOX SIZE COMPOUNDS COST**

**How does box sizing affect shipping costs?**

Box sizing affects shipping costs by determining both the dimensional-weight charge and how much void fill a carton needs. A box that's one size too large gets billed at a higher dimensional weight and needs more fill material to keep the product from shifting, which stacks the cost of the oversized box on top of the cost of the fill. Matching box size to product size on a per-SKU basis is the one fix that touches every other cost driver on this list.

| COST DRIVER | **WHAT IT COSTS YOU?** | **PRE-Q1 FIX** |
| --- | --- | --- |
| 1. Oversized boxes | Dimensional-weight overcharges | Right-size carton per SKU |
| **2.** **Void fill waste** | Material spend plus dimensional weight | Match fill to product |
| **3. Material choice** | Cost per package | Compare material costs vs performance needs |
| **4. Inefficient sizing** | More packages than needed | Carton optimization |
| **5. Peak rework** | Late-stage corrections | Audit before volume hits |

**FILL ONLY WHAT NEEDS FILLING![Right-Sizing](https://blog.itape.com/hs-fs/hubfs/Right-Sizing.jpg?width=350&height=273&name=Right-Sizing.jpg)**

**How do I reduce void fill and wasted material?**

Void fill and wasted material get reduced by matching the fill type and amount to what the product actually needs, rather than defaulting to the same fill for every box. Overfilling a small item in a large box wastes material and adds weight, while underfilling risks damage in transit that ends up costing more than the fill would have. Right-sizing the box first cuts how much fill any given shipment needs before fill choice even comes into play. 

**MATCHING MATERIAL TO THE JOB**

**What is the cheapest packaging material for peak season?** 

The cheapest packaging material for peak season is not a single material. It's whichever option meets the product's protection needs at the lowest per-unit cost, since overspecifying protection wastes money as fast as underspecifying it risks damage. 

**GETTING AHEAD OF Q1![Packaging-Audit](https://blog.itape.com/hs-fs/hubfs/Packaging-Audit.jpg?width=350&height=345&name=Packaging-Audit.jpg)**

**How do I audit my packaging line before Q1?**

[A packaging line](https://www.itape.com/packagingdiagnostics/) audit before Q1 means checking box sizes against actual SKU dimensions, checking void fill usage against damage and return rates, and confirming which stations still rely on manual sizing decisions instead of a set standard. Running this audit in September means changes are in place before volume climbs in October, rather than getting discovered mid-surge. 

**THE BOTTOM LINE**  

**These Line Items Are One Decision**

Dimensional weight, void fill, material choice, and inefficient sizing show up as separate line items on a shipping invoice. On the packing line, they're one decision made over and over, how much box a product actually needs. Fixing that decision before Q1 volume hits is what turns this list into savings instead of a report. 

**COMMON QUESTIONS** 

**Frequently Asked Questions**

###### What is dimensional weight and how is it calculated?

Dimensional weight, or DIM weight, is a pricing method carriers use that calculates shipping cost based on package size rather than actual weight. It's calculated by multiplying length, width, and height then dividing by a carrier-set divisor. Carriers bill whichever is greater, dimensional weight or actual weight, so an oversized box for a light item usually costs more to ship.

###### How do I reduce void fill in packaging?

Void fill is reduced by right-sizing the box first, then choosing a fill amount based on what the product actually needs to stay in place, not a default fill level used for every shipment. Box-sizing equipment that adjusts per SKU cuts void fill automatically because there's less empty space left to fill.

###### How much can right-sizing boxes save?

Right-sizing boxes lowers both dimensional-weight charges and void fill spend, since a smaller box weighs less on paper and needs less material to secure the product inside. The exact savings depend on how oversized current box sizes are relative to the SKUs shipping most often.

###### What is the cheapest way to pack for peak season?

The cheapest way to pack for peak season is fixing the sizing and fill decisions before volume increases, not during it. Waiting until peak season to right-size boxes means paying oversized rates on the highest-volume weeks of the year, while a pre-Q1 audit catches the same savings before they compound.

 

Tagged under [Shipping](https://blog.itape.com/blog/tag/shipping), [Packing & Shipping Tips](https://blog.itape.com/blog/tag/packing-shipping-tips), [Paper Void Fill](https://blog.itape.com/blog/tag/paper-void-fill), [Void Fill](https://blog.itape.com/blog/tag/void-fill), [dim weight calculations](https://blog.itape.com/blog/tag/dim-weight-calculations), [cost-savings](https://blog.itape.com/blog/tag/cost-savings) Post by [IPG](https://blog.itape.com/blog/author/dbolton6477)

## Explore More

![how to audit](https://blog.itape.com/hubfs/Packaging-Line-Consumables.jpg)

### How to Audit Your Own Packaging Line

January 15, 2026 · 3 min read

 A DIY guide to finding hidden savings in your consumables. As many ope...

[Read More ›](https://blog.itape.com/blog/how-to-audit-your-own-packaging-line)

![Are you shipping Empty Space](https://blog.itape.com/hubfs/Shipping-Empty-Space.jpg)

### How to Cut Empty Space, Material Waste and DIM Charges Without Rebuilding Your Box Supply

October 15, 2026 · 3 min read

 Industry studies on parcel shipping keep landing on the same uncomfort...

[Read More ›](https://blog.itape.com/blog/how-to-cut-empty-space-material-waste-and-dim-charges-without-rebuilding-your-box-supply)

![Sustainable Packaging Header](https://blog.itape.com/hubfs/Sustainable-Packaging-Business-1.jpg)

### What is Sustainable Packaging and How Can it Help Your Business?

September 11, 2025 · 3 min read

 Sustainable packaging is a strategic approach to using materials and p...

[Read More ›](https://blog.itape.com/blog/what-is-sustainable-packaging-and-how-can-it-help-your-business)

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